PRODUCT SUPPORT PROGRAM FOR REPLACING THE JOYSTICK HANDLE ASSEMBLY ON CERTAIN D9T, D10T, AND D11T TRACK-TYPE TRACTORS, 814K, 824K, 834K, 844K, AND 854K WHEEL DOZERS Caterpillar


PRODUCT SUPPORT PROGRAM FOR REPLACING THE JOYSTICK HANDLE ASSEMBLY ON CERTAIN D9T, D10T, AND D11T TRACK-TYPE TRACTORS, 814K, 824K, 834K, 844K, AND 854K WHEEL DOZERS

Usage:

TEBE8880-00

16May2019


U-288
A-242
D-255
O-255

 

Before/After

  
 Parts stock action needed 

PRODUCT SUPPORT PROGRAM FOR REPLACING THE JOYSTICK HANDLE ASSEMBLY ON CERTAIN D9T, D10T, AND D11T TRACK-TYPE TRACTORS, 814K, 824K, 834K, 844K, AND 854K WHEEL DOZERS

5000 5063 5705 7750
PS46264
NOTE:

Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar.

NOTE:

This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS46264" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

NOTE:

When submitting claim for Parts Stock Action, Use the appropriate 99Z as the s/n, the appropriate Service Letter Program Number as the Part number in the Part Causing Failure field, "7755" as the Group Number, "56" as the Description Code.

NOTE:

Although this Program is to be administered as described above on the Affected Product, parts should be removed from parts stock as soon as possible.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.


TERMINATION DATE

31May2021

PROBLEM

The Thumb Rocker switch on the current joystick handle assemblies may fail on certain D9T, D10T, and D11T Track-Type Tractors, 814K, 824K, 834K, 844K, and 854K Wheel Dozers. If the thumb rocker switch fails, it can cause a loss of blade angle control and generate fault codes.

AFFECTED PRODUCT

Model Identification Number
*******Group  1*******
D10T JJW00201-00341, 343-344

RAB00302-00615

RJG75009-75014, 76006-76008, 77002, 78002-78004
D11T AMA00665-00835

GEB75003-75004, 75006-75007, 75009-75012, 75014, 75016-75018

JEL00419-00523, 525, 529

JNS00135

MDG00180-00193
D9T REX00469-00608

RJS75004-75007

TWG00738-00854, 856
*******Group  2*******
814K  LW400201-00206
824K 23404009-04026

2L400201-00214

RWB00124-00147
834K L4Y00201-00219

LWY00721-00772

TWY00708-00715
844K K4Y00101-00102

KLS00406-00407

M4R00201-00203
854K KK300200-00205

KK600201-00203

RM300250-00254

RM600251-00267

PARTS NEEDED

Qty

Part Number Description
*******Group 1*******
1 4391318 CONT GP-HANDLE
1 4459518 CONT GP-HANDLE
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 23% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 2*******
1 4391315 CONT GP-HANDLE
1 4391318 CONT GP-HANDLE
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 7% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.


ACTION REQUIRED

****Parts Stock ****

Remove all 445-9518, 439-1315, and 439-1318 Handle Control Groups that have a date code prior to (1843) from dealer parts stock.

Inspect all 438-8682, 438-8684, and 314-7612 Joystick Control Groups in dealer parts stock for possible rework.

Rework 438-8682, 438-8684, and 314-7612 Joystick Control Group in dealer parts stock with a date code prior to (1842). Upon replacing with a new handle assembly, verify the handle assembly date code is (1843) and after.

445-9518 Handle Control Group is used on 314-7612 Joystick Control Group.

439-1315 Handle Control Group is used on 438-8682 Joystick Control Group.

439-1318 Handle Control Group is used on 438-8684 Joystick Control Group.

Refer to Special Instruction, M0103121.

 
 
****Affected Product****
Replace the current joystick handle assembly per Special Instruction, M0103121.

SERVICE CLAIM ALLOWANCES

****Parts Stock****

Submit one claim for all Handle Control Groups removed from dealer parts stock.

0.5 Hour is allowed for each 438-8686, 438-8684, or 314-7612 Joystick Control Group in dealer parts stock.

One 445-9518 Handle Control Group is allowed for 314-7612 Joystick Control Group.

One 439-1315 Handle Control Group is allowed for 438-8682 Joystick Control Group.

One 439-1318 Handle Control Group is allowed for 438-8684 Joystick Control Group.

 
 
****Affected Product****
Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 1*******
0-5000 hrs,
0-48 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 1.0-hour job for Group 1

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 2*******
0-5000 hrs,
0-48 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 1.0-hour job for Group 2



PARTS DISPOSITION

****Parts Stock****
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.

****Affected Product****
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.

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