PRODUCT SUPPORT PROGRAM FOR REPLACING INNER PLANETARY GEARS ON CERTAIN 793C, 793D, AND 793F OFF-HIGHWAY TRUCKS Caterpillar


PRODUCT SUPPORT PROGRAM FOR REPLACING INNER PLANETARY GEARS ON CERTAIN 793C, 793D, AND 793F OFF-HIGHWAY TRUCKS

Usage:

TEBE8900-00

10May2019


H070
H072

 
Containment -
After Failure Only

 (Limited distribution) 
  

PRODUCT SUPPORT PROGRAM FOR REPLACING INNER PLANETARY GEARS ON CERTAIN 793C, 793D, AND 793F OFF-HIGHWAY TRUCKS

4050
PS61411
NOTE:

Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar.

NOTE:

This Containment Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer and service rep. Obtain the service reps Goodwill Approver Code before completing the repair. EAME dealers should use their standard Industry Group specific goodwill approval codes. The Goodwill Approver Code must be included when submitting the claim.

NOTE:

When reporting the repair, use "PS61411" as the Part Number and "7777" as the Group Number. Use "96" as Warranty Claim Description Code and use "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.


TERMINATION DATE

31May2023

PROBLEM

The existing Inner Planetary Gear bore can become oversized during the first life on certain 793C, 793D, and 793F Off-Highway Trucks.

AFFECTED PRODUCT

Model Identification Number
*******Group  1*******
793C  ATY00215, 236-237, 251, 493-495, 499, 853-856, 955-957, 990-992, 999-1001, 1003, 1019, 1115-1121
*******Group  2*******
793D  FDB00107, 243-248, 251, 263-265, 288-291, 296, 314-315, 317-318, 332-334, 354-356, 359, 368, 420, 423, 425, 432-433, 437, 447-449, 475-477, 497-500, 514-518, 534-538, 580, 1369-1370
*******Group  3*******
793F  SSP01079-01080, 1082-1084, 1161-1170, 1190-1193

PARTS NEEDED

Qty

Part Number Description
*******Group 1*******
8 5516551 GEAR-PLANET
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 20% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 2*******
8 5516551 GEAR-PLANET
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 20% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 3*******
8 5516551 GEAR-PLANET
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 20% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.


ACTION REQUIRED

Reference Specifications Media on SIS Web for the following Off-Highway Trucks:

Specifications 793C Off-Highway Truck Power Train Media Number - SENR1448.
Specifications 793D Off-Highway Truck Power Train Media Number - RENR8325.
Specifications 793F Off-Highway Truck Power Train Media Number - KENR8391.

If the Inner Planetary Gear bores exceed published specification at the first rebuild, replace the Inner Planetary Gear.

CRC Quality Assurance Technicians are to document the bore wear in the dealer CRC Tear Down Report.

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 1*******
0-18500 hrs,
0-36 mo 
33.0%
0.0%
0.0%
0.0%
50.0%
100.0%
 NOTE: This is a 0.5-hour job for Group 1

If there has been a previous repair, part age/hours will apply. Retain a copy of the previous repair invoice in the dealer's records for audit purposes, and specify repair date and machine hours in the "Additional Comments" section of the warranty claim.

This program allows for 2 claims against same truck Serial
Number (Left and Right Final Drive).

Attach the dealer CRC Tear Down Report into SIMSi before the
submission of the claim.

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 2*******
0-18500 hrs,
0-36 mo 
33.0%
0.0%
0.0%
0.0%
50.0%
100.0%
 NOTE: This is a 0.5-hour job for Group 2

If there has been a previous repair, part age/hours will apply. Retain a copy of the previous repair invoice in the dealer's records for audit purposes, and specify repair date and machine hours in the "Additional Comments" section of the warranty claim.

This program allows for 2 claims against same truck Serial
Number (Left and Right Final Drive).

Attach the dealer CRC Tear Down Report into SIMSi before the
submission of the claim.

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 3*******
0-18500 hrs,
0-36 mo 
33.0%
0.0%
0.0%
0.0%
50.0%
100.0%
 NOTE: This is a 0.5-hour job for Group 3
This program allows for 2 claims against same truck Serial
Number (Left and Right Final Drive).

Attach the dealer CRC Tear Down Report into SIMSi before the
submission of the claim.



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 

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