PRODUCT SUPPORT PROGRAM FOR REPLACING THE PL241 CELLULAR PRODUCT LINK DEVICE ON CERTAIN CATERPILLAR AND NON-CATERPILLAR PRODUCTS Caterpillar


PRODUCT SUPPORT PROGRAM FOR REPLACING THE PL241 CELLULAR PRODUCT LINK DEVICE ON CERTAIN CATERPILLAR AND NON-CATERPILLAR PRODUCTS

Usage:

TEBE6385-00

10Jul2017


B010
B014
B090
B095
B150
B170
D100
D106
D180
W511
Z800
Z850

 
Containment -
Before/After

 (Limited distribution) 
  

PRODUCT SUPPORT PROGRAM FOR REPLACING THE PL241 CELLULAR PRODUCT LINK DEVICE ON CERTAIN CATERPILLAR AND NON-CATERPILLAR PRODUCTS

7606 7610 7620
PS90716
NOTE:

Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar.

NOTE:

This Containment Program can be administered either before or after a failure occurs. In either case the decision whether to apply the Program is made by the dealer and service rep. Obtain the service reps Goodwill Approver Code before completing the repair. EAME dealers should use their standard Industry Group specific goodwill approval codes. The Goodwill Approver Code must be included when submitting the claim.

NOTE:

When reporting the repair, use "PS90716" as the Part Number and "7777" as the Group Number. If administered before failure, use "56" as Warranty Claim Description and "T" as the SIMS Description Code. If administered after failure, use "96" as Warranty Claim Description Code and use "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.


TERMINATION DATE

31Jul2018

PROBLEM

The existing PL241 can fail to communicate resulting in a "Not Reporting" status in VisionLink.

AFFECTED PRODUCT

Model Identification Number
*******Group  1*******
236  4YZ06027
236D  BGZ01426
904B  B4L00262, 484, 849, 853
TL1055C  KDE00281
TL1255C  DHW00300
*******Group  2*******
769C  01X03024, 3076, 3079, 3214, 4172-4174, 4313, 4798, 5933, 6148, 6190
773B  63W02151, 2541, 2604, 2641, 2735, 2755, 3131, 3133, 4511
777D  3PR00300
966F II  1SL02526
972G 4WW00268, 400

7LS00425, 443
972G II  AWP00405
973 LGP  86G00225
980F  8CJ00923
980G  2KR01039, 1163, 1279, 1472, 1571, 1577, 2562, 3203, 3383, 4066, 4270, 4685, 4805
980G II  AWH01719
980H  JMS02897
988F  8YG00117, 833
990H  BWX00313

PARTS NEEDED

Qty

Part Number Description
*******Group 1*******
1 4402105 PL641 Radio
1 4679246 HARNESS AS
1 5395807 PL641 Firmware
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 29% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 2*******
1 4402105 PL641 Radio
1 4679246 HARNESS AS
1 5395807 PL641 Firmware
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 32% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.


ACTION REQUIRED

Replace the cellular PL241 with a new PL641 cellular radio.

Caterpillar Electronic Technician (ET) 2016C or newer should be used to perform any software updates.

Refer to the attached Rework Procedure.

NOTE: This program supports all non-Caterpillar Products listed in Image 1 below. Use 99Z00015 as the serial number when filing the claim.

NOTE: Ensure that the Machine Make, Machine Model, and Machine Serial Number are included in the Service Letter claim story. Failure to provide this information in the claim story will result in the claim getting rejected.
Image1

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 1*******
0-10000 hrs,
0-180 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 1.5-hour job for Group 1

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 2*******
0-50000 hrs,
0-180 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 1.5-hour job for Group 2



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 


Rework Procedure


 
1. Remove the existing PL241 (444-9619) and the existing wiring harness (472-6075). Do not remove the Antenna (443-8463) and Antenna cable (353-8773). These will be used on the new PL641 radio.

2. Install the PL641 (440-2105) and wiring harness (467-9246) per Special Instruction, REHS9111.

3. Update the firmware on the PL641 to 2017A or newer (539-5807) using the Ethernet tool (425-6889). Refer to Special Instruction, REHS9111.

4. Work with the dealer PL Administrator to ensure the device is registered and communicating.

NOTE: Ensure that the Machine Make, Machine Model, and Machine Serial Number are included in the Service Letter claim story. Failure to provide this information in the claim story will result in the claim getting rejected.
 
 

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