C175-16 and C175-20 Generator Set Engines Caterpillar


Finding the Top Center Position for the No. 1 Piston

Usage:

C175-20 BXR

所需工具

表 1
所需工具     数量    
279-3473 盘车和安装总成     1    
带 34 mm 套筒的棘轮扳手     1    
扭矩扳手     1    



图 1g02618278

279-3473 盘车和安装总成

测试和调整




图 2g02618478

剖面 A-A 的位置




图 3g02619977

飞轮销存放和顶部销接位置(剖面图 A-A)

(1) 正时端口(飞轮壳顶部)

(2) 螺塞

(3) 正时销存放位置

(4) 311-6018 正时销组件




图 4g02622066

盘车工具安装和右侧销接位置(发动机右视图)

(5) 盘车工具

  1. 检查每个正时销存放位置 (3) 有无飞轮正时销组件 (4) 。 利用印在正时销螺栓头顶部的字母 "F" 可以识别正确的销钉。 从存放位置取出正确的销钉。

  1. 将正时销装入最方便的正时端口:

    1. 将螺塞 (2) 从飞轮壳的正时端口 (1) 上拆下。

      注: 发动机两侧都有侧销正时端口。

    1. 将正时销插入正时端口中。

  1. 利用盘车工具 (5) 和带 34 mm 套筒的棘轮扳手沿发动机正常转向转动飞轮。 不断转动飞轮,直到飞轮内的加工孔与对应正时端口对齐:

    如果采用顶部正时端口,则将销放入销孔中并缓慢盘动发动机。

    如果采用侧面正时端口,在将销钉轻轻压到飞轮上的同时盘动发动机。

  1. 销孔对齐时,销钉将轻松插入飞轮的正时孔中。

    注: 如果转动飞轮时越过了正时螺栓的接合点,必须反向转动飞轮,反向意味着与发动机正常旋转方向相反的方向。 转动飞轮大约30度。 接着以发动机正常旋转方向转动飞轮直到正时销与飞轮上带螺纹的孔接合。 此程序将消除 1 号活塞位于上止点时的齿轮间隙。

  1. 拆下 1 号缸盖的气门室盖。

  1. 如果 1 号活塞处于压缩冲程,则 1 号气缸的进气门和排气门完全关闭。 用手可以轻松移动摇臂。 如果摇臂无法移动且气门微开,则 1 号活塞在排气冲程上。 确保将接受检查或调整的气缸位于正确的冲程位置。 请参考测试和调整, "喷油器调整和气门间隙调整时曲轴应处的位置"。

    注: 当已确定曲轴当前所处的冲程位置,但需要的是另一个冲程位置时,应从飞轮上拆下正时螺栓。 沿发动机正常旋转方向将飞轮转动 360 度。

    飞轮壳顶部正时端口螺塞的扭矩技术规格: ... 100 ± 20 N·m (74 ± 15 lb ft)

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