PRODUCT SUPPORT PROGRAM FOR REWORKING THE AIR CONDITIONER GROUP ON CERTAIN E AND F SERIES EXCAVATORS
Usage:
TEBE4069-06
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| 08Mar2016 |
| (Revised 09Nov2016) |
U-187
A-237
D-109
O-271
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| After Failure Only | PRODUCT SUPPORT PROGRAM FOR REWORKING THE AIR CONDITIONER GROUP ON CERTAIN E AND F SERIES EXCAVATORS |
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| 7320 1408 7308 | PS53159 |
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| NOTE: | Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar. |
| NOTE: | This Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS53159" as the Part Number and "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code. |
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| NOTE: | The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst. |
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| NOTE: | This Revised Service Letter replaces the 08Mar2016 (Revised 30Sep2016) Service Letter. Changes have been made to the Affected Product. |
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TERMINATION DATE |
| 31Mar2018 |
PROBLEM
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| The existing switch panel was updated to new 12V system from 24V, causing the voltage going into the A/C Compressor relay on the ground side to decrease to 12V, on certain E and F Series Excavators. The A/C compressor line will not support this voltage difference. This will cause the relay in the compressor to not work properly. |
AFFECTED PRODUCT
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| Model | Identification Number |
| *******Group 1******* | |
| 320E | AWS00270-00315 SXE02117-02727 |
| 320E L | KLT00179-00198 LAK00295-00336 NAZ01969-02491 TNJ00445-00467 WBK03913-03931 |
| 320E LRR | MEW00204-00210 PNL00530-00667 TFX01403-01633 |
| 320E OEM | EGX00189-00191 |
| 320E RR | LHN00639-00825 |
| 320E RR OEM | S7A00101-00106 |
| 320F L | NHD00116 YBM00162-00215 |
| 323E L | RAP00983-01125 |
| 323E LN | TDW00350-00530 |
| 323E SA | YRP00200-00274 |
| 323F L | PLB00163 XCF00732-01230 YEJ00293-00547 |
| 323F LN | YEC00187-00188 |
| 323F OEM | P3900101-00113, 115-118, 125-126, 129 |
| 325F | XAA00183-00304 |
| 325F LCR | YCA00135-00227 |
| 326F LN | TMR00164 |
| 335F | KNE00303-00541 |
| 336F L | NBS00231-00423 RKB01696-01838 SSN00199-00433 TZA00482-00504 WTZ00169-00250 ZBJ00141-00143 |
| 336F L H | LTP00182-00243 |
| 336F L OEM | B3500101-00107 B3900101-00111 |
| 336F LN | KFT00275-00308 RBC00191-00280 |
| 336F LN H | MTW00164-00178 |
| 336F LNXE | YBH00121-00134 |
| 336F LXE | DFY00156-00256 |
| 336F OEM | B3400102-00121 |
| 340F | EAR00251-00290 WBX00131 YBF00262-00268 |
| 349F L | BZ200565-00721 HPD00615-00662 KEA00166-00175 |
| 349F LXE | RAX00105-00106 |
| 352F | XAL00121-00125 |
| 352F (VG) | KBP00203-00416 YEG00238 |
| 352F VG | A9J00275 |
| 352F XE-VG | SD200201-00216 |
| 374E L OEM | JKC00539 |
| 374F | MFL00264-00272, 274-290 NFJ00129-00170 |
| 374F L | DNM00314-00479 P4L00101, 103 |
| 374F OEM | DP400102-00105 H2500101-00106 |
| 390F | GAY00208-00223 HJD00232-00238 |
| 390F L | MGF00241-00347 |
| 390F L OEM | N6400104-00105 |
| 390F MH OEM | B3700101-00105 |
| 390F OEM | PT700102 |
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| *******Group 2******* | |
| 312E | GAC01424-02062 PZL00900-00965 |
| 312E L | MJD01419-01544 WEY00682-00825 |
| 312E L OEM | EGR00114-00140 |
| 313F L | DJE00112-00165 |
| 316E L | DZW02117-02456 WZY00149-00161 YZZ00441-00507 |
| 316F L | YDL00135-00178 |
| 318E L | DZF00306-00377 WZS00326-00343 |
| 318F L | FFT00183-00186 |
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| *******Group 3******* | |
| 324E | JCZ00148-00157 |
| 324E L | KTE00201-00207 PNW01612-01634 TLF00461-00523 |
| 324E LN | LDG00599-00682 |
| 326F L | WGL00588-00902 XFK00190-00199 |
| 326F L OEM | CJ800101 |
| 326F LN | HCJ00121-00140 |
| 329E | PTY00119-00121 |
| 329E L | RDX00194-00199 TST00777-00884 WJK00157 ZCD00800-00831 |
| 329E LN | RLD00732-00789 |
| 329E OEM | H2800101-00104 K2L00157-00168 |
| 329F L | ERL00632-00865 |
| 329F L OEM | GCX00101 |
| 330F L | MBX00147-00345 WBA00113-00285 |
| 330F LN | LBN00171-00331 |
| 330F OEM | B3200101-00105 |
| 336E | CMR00308-00381 KED00318-00351 |
| 336E H | HDW00209-00237 |
| 336E L | BZY02544-02667 GTJ00174-00199 TEG00222-00233 YEP00543-00544 |
| 336E L H | JEA00163-00176 |
| 349E | FJB00199-00204 RGH00207-00221 |
| 349E L | ETC00164-00169 KFX00669-00702 SPG00234-00244 WHZ00147-00148 |
| 349E OEM | FKF00106-00108 S3P00215-00218 |
PARTS NEEDED
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Qty |
Part Number | Description |
| *******Group 1******* | ||
| 8 | 3S2093 | STRAP-CABLE |
| 5 | 8T8729 | PIN-CONNECTOR |
| 4 | 8T8730 | SOCKET-CONNECTOR |
| 1 | 8T8737 | PLUG-SEAL |
| 3 | 9W0844 | SOCKET-CONNECTOR |
| 3 | 9W0852 | PIN-CONNECTOR |
| 1 | 1495050 | RELAY |
| 1 | 1495051 | CONNECTOR |
| 2 | 1495069 | TERMINAL-FEMALE |
| 2 | 1495070 | TERMINAL-FEMALE |
| 1 | 2312295 | PLUG AS-CONN |
| 1 | 2434509 | RECEPTACLE AS |
| 1 | 3395431 | Procure Locally (4DM): AWG 18 Gauge, Black, GXL |
| 1 | 3395434 | Procure Locally (5DM): AWG 18 Gauge, Green, GXL |
| 1 | 3395437 | Procure Locally (12DM): AWG 18 Gauge, Pink, GXL |
| 1 | 3395440 | Procure Locally (4DM): AWG 18 Gauge, White, GXL |
| 1 | 3395451 | Procure Locally (5DM): AWG 16 Gauge, Purple, GXL |
| 1 | 3395457 | Procure Locally (5DM): AWG 14 Gauge, Black, GXL |
| 1 | 3395467 | Procure Locally (10DM): AWG 18 Gauge, Red, GXL |
| In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 1% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. |
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| *******Group 2******* | ||
| 2 | 7K1181 | STRAP-CABLE |
| 1 | 4981138 | HARNESS AS-CAB |
| In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 1% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. |
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| *******Group 3******* | ||
| 2 | 7K1181 | STRAP-CABLE |
| 1 | 4981138 | HARNESS AS-CAB |
| In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 1% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. |
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ACTION REQUIRED
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| Refer to the attached Rework Procedure. |
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SERVICE CLAIM ALLOWANCES
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