1999/05/01 Caterpillar


New Design Of Cylinder Block And Main Bearings{1201,1203,1224}

Usage:


3116 (2WG, 5EN) Industrial;
3116 (4KG) Marine;
3116 (1NJ, 2SG) Generator Set Engines

Description of Change: Beginning in mid 1998, the 3116 Cylinder Block design was changed in order to eliminate machining of lubrication grooves in the main bearing saddles. Consequently, 107-7708 Main Bearings with a lubrication groove in the inner surface of the bearing will be used on the 3116 Engine. This groove in the main bearing provides an oil path that used to be provided by the grooves in the bearing saddles. The main bearing tab slots were also changed. These design changes make the main bearing saddles and tab slots of the 3116 Cylinder Block identical to the main bearing saddles and tab slots in the 3126 Cylinder Block. Because of this design change, the 3116 Engine and the 3126 Engine now use the same main bearings.

Adaptable To: This design change became effective on 3116 Engines in mid 1998.

The part number for later model 3116 Cylinder Blocks that do not have lubrication grooves in the main bearing saddles is:

* 149-5401

The part numbers for earlier model 3116 Cylinder Blocks that have lubrication grooves in the main bearing saddles are:

* 7C-3346
* 101-3242
* 101-4496
* 101-4496

The cylinder block part number is located on the right hand side (exhaust manifold side) of the cylinder block casting.


Illustration 1:
Comparison of earlier and later model 3116 Cylinder Blocks.

(A) Front face of earlier model cylinder block with lubrication grooves.
(B) Front face of later model cylinder block without lubrication grooves.
(C) Main bearing saddle with lubrication grooves.
(D) Main bearing saddle without lubrication grooves.

The cylinder blocks can also be identified by inspecting the main bearing saddles.

* The later model cylinder blocks will not have any lubrication grooves machined in the main bearing saddles.
* The earlier model cylinder blocks manufactured before this design change will have lubrication grooves machined in the main bearing saddles.


Illustration 2:
Main bearing locations for earlier model 3116 Cylinder Block.

(A) 101-1530 Main Bearing (without lubrication groove.
(B) 107-7602 Main Thrust Bearing.
(C) 107-7708 Main Bearing (with lubrication groove).


Illustration 3:
Main bearing locations for later model 3116 Cylinder Block.

(A) 107-7708 Main Bearing (with lubrication groove).
(B) 107-7602 Main Thrust Bearing.

Later model 3116 Engines with the 149-5401 Cylinder Block (without lubrication grooves) use six of the 107-7708 Main Bearings and one 107-7602 Main Thrust Bearing. Earlier model 3116 Engines (with lubrication grooves) use three 107-7708 Main Bearings on journals 2, 3, and 5; three 101-1530 Main Bearings on journals 1, 4, and 7; and one 107-7602 Main Thrust Bearing on journal 6. Because of the difference in bearing tab and tab slot locations in the cylinder block, main bearings cannot be accidentally interchanged between the two different styles of cylinder blocks. When replacing main bearings, refer to the following chart.

Caterpillar Information System:

1999/05/01 Cold Start Advance Solenoid Available{1272,1250}
1999/05/01 Use 157-3722 Driver To Remove And Install Engine Valve Guides{0703,1104}
1999/04/01 New Control Panel Films Show That SR4B Generators Are Not To Be Wired In The Delta Configuration{7557,7566}
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1999/04/01 Special Instruction, REHS0345-01, "Generator Service Literature Index" Is Available{4450}
1999/04/01 Improved Data Logger Feature For Customer Communication Module{1926}
1999/04/01 New 155-5175 AC Current Probe For Generator Sets Now Available{1400,4450}
1999/04/01 Protection From Paint Is Required For The G3600 Hydraulic Actuator (Hydrax) Shaft{1909,7581}
1999/04/01 New Cover And Plate Assembly Used In Oil Level Contactor Groups To Help Resist Vibration Damage{1326,7450}
1999/04/01 Heinzmann Wastegate Actuator Relocated{1057}
1999/04/01 Using The Correct Diode When Using The Customer Communication Module In Multiple Engine Applications{1902,0374}
1999/04/01 Be Sure To Use The Correct Gas Fuel Pressure{1250,1270,1293}
1999/05/01 New Block Cover Used{1201}
1999/05/01 New Stainless Steel Filler Neck Now Used In Radiator Groups{1353}
1999/05/01 Use 125-5597 Mounting Bar To Disassemble And Assemble Heat Exchanger{1379}
1999/05/01 New Breakout Harness{1559}
1999/05/01 New Turbocharger Supports Help Prevent Watercooled Exhaust Manifold Cracking{1059,1052}
1999/05/01 New Basic Cylinder Head Group Used In 3500B High Speed Commercial Engines{1100,1103,1105}
1999/05/01 New Flywheel Housing Assembly Available{1157}
1999/05/01 Changes To High Pressure Gas Regulator Assembly Provide Improved Response{1270,1283}
1999/05/01 New High Pressure Air/Fuel Ratio Control (AFRC) Actuator Available For Operations In Wet Locations {1278}
1999/05/01 New Service Tool And Procedure To Test Detonation Sensor For Proper Performance{1559}
1999/05/01 Updates Available To Eliminate False Detonation And "No Magneto Interface" Nuisance Shutdowns{1900,1901}
1999/05/01 New Carbon Monoxide (CO) Emission Levels For Natural Gas Engine Applications{0376}
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