1998/12/01 Caterpillar


New Piston Cooling Jet Tube Assemblies Provide Increased Piston Clearance For Engines With Gallery Cooled Pistons{1331}

Usage:


G3406 (4FD, 1RK),
G3408 (6NB, 6RJ, 3WR, 8YR),
G3412 (7DB, 3NK, 6ZM, 9RR) Engines

Description of Change:

This article replaces the article titled "New Piston Cooling Jet Tube Assembly Provides Increased Piston Clearance" on Page 8 of the March 1998 issue of Engine News.

New piston cooling jet tube assemblies are used on these engines. These new tube assemblies provide more clearance between the tube assembly and the inside of the piston skirt than the former tube assembly. This increased clearance will prevent the new tube assembly from contacting the piston which could result in a broken tube assembly.

Also, on the G3406 Engines only, the cylinder block groups have been changed to allow the bolt that fastens the piston cooling jet tube assembly to the cylinder block to be changed from a 3/8 inch bolt to a 7/16 inch bolt. The new 7/16 inch bolt has a machined flat that allows an increased oil flow from the piston cooling jet tube assembly.

Adaptable To: The new 155-4010 Piston Cooling Jet Tube Assembly is a direct replacement for the former 6I-2992 Piston Cooling Jet Tube Assembly in the above engines. The former tube assembly is canceled. The chart lists the adaptability of the new 155-4010 Piston Cooling Jet Tube Assembly.

For G3406 Engines ONLY, the 110-2099 Cylinder Block Group has been changed to use 151-5925 Bolts (7/16 inch), instead of the 7E-6479 Bolts (3/8 inch), to fasten the piston cooling jet tube assemblies to the cylinder block. This change is effective at the same time as the new 155-4011 Piston Cooling Jet Tube Assembly (which replaces the former 6I-2992 Piston Cooling Jet Tube Assembly). The new 155-4011 Piston Cooling Jet Tube Assembly is effective with G3406 Engines (4FD1158-Up and 1RK87-Up).

Caterpillar Information System:

1998/12/01 Eliminate Possibility Of Engine Oil Leaks From Oil Pan Bolt{1302}
1998/12/01 Be Sure To Use Correct Stub Shaft When Replacing Cam Idler Gear{1234,1212}
1998/12/01 New Remanufactured Water Pump Groups Available{1361}
1998/11/01 Two Bearing Close Coupled Gensets Experience A Noise In The Coupling During Engine Shut Down {4456}
1998/11/01 Special Instruction, REHS0345, "Generator Service Literature Index" Is Available {4450}
1998/11/01 Personality Module Alarm And Shutdown Settings {1902}
1998/11/01 New 160-9912 Integral Seal Used For Ignition Coils In Ignition Groups {1554}
1998/11/01 New Repair Seal Kit Available {1309}
1998/11/01 New Oil Pan For 3616 Marine Engines {1302}
1998/11/01 7E-7064 Camshaft Journal Available For Use When Replacing Former Camshaft Segment With Current Thick Flange Design {1210}
1998/11/01 Improved 128-5113 Thread Repair Insert Available For Cylinder Blocks With Damaged Stud Threads {1201}
1998/11/01 New Prechamber Group Used {1106}
1998/12/01 New Engine Lifting Eye Assembly {1122}
1998/12/01 Change In Location And Size Of Crankshaft Counterweight Sequence Number{1231,1202}
1998/12/01 New Customer Communication Module Has Improved Communication Capabilities{1926}
1998/12/01 Updated Owners Manual For Customer Communication Module (CCM) Available{1926}
1998/12/01 Service Manual Module For Electronic Modular Control Panel II+ On EUI Engines Now Available{7450,4490}
1998/12/01 Revised Service Manual For Electronic Modular Control Panel II (EMCP II) For EUI Engines is Now Available{7451,4490}
1998/12/01 New Exhaust Valve Lash Setting For G3600 Engines In Landfill Applications{1105}
1998/12/01 Electronic Actuator Group [Part Of The Hydraulic Actuator System (Hydrax)] Available For Parts Service{1908,1915}
1998/12/01 New Metal Particle Detector And New Metal Particle Detector Kit Available{7430}
1998/12/01 New Maintenance Information For Generators{4450}
1999/01/01 Use 150-3992 And 150-3993 Timing Pins For Fuel Injection Pumps Installation{1251,1251,1000}
1999/01/01 Camshaft And Follower Lubricant Recommended During Rebuild And Assembly Of Engines{1210,1211}
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