PRODUCT SUPPORT PROGRAM FOR REPLACING THE OIL LEVEL GAUGES AND GUIDE TUBES ON CERTAIN 797, AND 797B OFF-HIGHWAY TRUCKS Caterpillar


PRODUCT SUPPORT PROGRAM FOR REPLACING THE OIL LEVEL GAUGES AND GUIDE TUBES ON CERTAIN 797, AND 797B OFF-HIGHWAY TRUCKS

Usage:

REBE7883-01

29Feb2012
(Revised 13Mar2012)


U-105
A-85
D-91
O-99

 

Before/After

  
 Parts stock action needed 

PRODUCT SUPPORT PROGRAM FOR REPLACING THE OIL LEVEL GAUGES AND GUIDE TUBES ON CERTAIN 797, AND 797B OFF-HIGHWAY TRUCKS

1326
PS43520
NOTE:

This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS43520" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

NOTE:

When submitting claim for Parts Stock Action, Use the appropriate 99Z as the s/n, the appropriate Service Letter Program Number as the Part number in the Part Causing Failure field, "7755" as the Group Number, "56" as the Description Code.

NOTE:

Although this Program is to be administered as described above on the Affected Product, parts should be removed from parts stock as soon as possible.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.

 
NOTE:

This Revised Service Letter replaces the 29Feb2012 Service Letter. Changes have been made to the Action Required.


TERMINATION DATE

28Feb2014

PROBLEM

The existing oil level gauges (dipsticks) and guide tubes on the engine can fail on certain 797, and 797B Off-Highway Trucks. This includes the front engine, rear engine, and the engine coupler. If existing oil level gauges fail, the operator will not be able to verify current oil levels, which could result in the crankcase being under filled with oil.

AFFECTED PRODUCT

Model Identification Number
797  5YW00193-00277
797B  JSM00123-00488

PARTS NEEDED

Qty

Part Number Description
3 4F3765 GASKET-SHAFT
2 6V3341 GROMMET
2 8T1899 CLIP
2 2751739 CLIP
1 3774673 BLOCK
1 3889942 TUBE AS-O GAUGE
1 3889945 TUBE AS-O GAUGE
1 3889946 GAUGE AS-O LEVEL
1 3889949 GAUGE AS-O LEVEL
1 3889952 TUBE AS-O GAUGE
1 3889953 GAUGE AS-O LEVEL
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 32% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

ACTION REQUIRED

****Parts Stock ****

Rework the following engines in dealer parts stock and/or dealer exchange inventory:

186-4197, 187-4597, 136-3200 Service Replacement 3524 LAA Engines with a 3TN prefix.
Rework the following engines 3TN00100-3TN00373

136-3200, 213-6600, 209-5259 Service Replacement 3524B LAA Engines with a 3TN prefix.
Rework the following engines 3TN00374-00994:

213-6610, 209-5260 Service Replacement 3524B HAA Engines with a 3TN prefix.
Rework the following engines 3TN00374-00994:

0R-8668 Service Replacement 3524 LAA Engines with a NPM prefix.
Rework the following engines NPM00101-00399:

10R-1676, 10R-7929 Service Replacement 3524B LAA Engines with a NPM prefix.
Rework the following engines NPM00101-00399:

10R-1433 Service Replacement 3524B HAA Engines with a CND prefix.
Rework the following CND00200-00439.

For the engines in dealer parts stock and/or dealer exchange inventory, refer to the Action Required for the Affected Product for the rework. Do not perform the adjusting the oil levels portion of the rework for the engines in dealer parts stock and/or dealer exchange inventory until the engine is in the Off-Highway Truck.

 
 
****Affected Product****
Refer to the Service Manual if/as necessary.

Install a new oil level gauge (dipstick) and guide tube for the front engine, rear engine, and center coupling. After installation, the oil levels may need to be adjusted. The oil fill volumes will remain the unchanged. The protective cover on the front engine will need reworked by drilling two holes prior to reinstallation. Refer to Image1 and Image2.

Front Engine:

4F-3765 GASKET
377-4673 BLOCK
275-1739 CLIP
6V-3341 GROMMET
8T-1899 CLIP
388-9952 GAUGE TUBE AS.
388-9953 OIL LEVEL GAUGE AS.

Coupler:

4F-3765 GASKET
388-9945 GAUGE TUBE AS.
388-9946 OIL LEVEL GAUGE AS.

Rear Engine:

4F-3765 GASKET
388-9942 GAUGE TUBE AS.
388-9949 OIL LEVEL GAUGE AS.
Image1
Image2
Image3

SERVICE CLAIM ALLOWANCES

****Parts Stock****

Submit one claim for all engines that are reworked while in dealer parts stock and/or dealer exchange inventory.

3 hours labor will be allowed for each engine that is reworked. The parts that are listed in the Parts Needed will be allowed for each engine that is reworked.

Include the engine serial numbers and arrangement numbers in the service claim.

 
 
****Affected Product****
Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
0-100000 hrs,
0-100 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 4.0-hour job

If there has been a previous repair, part age/hours will apply. Retain a copy of the previous repair invoice in the dealer's records for audit purposes, and specify repair date and machine hours in the "Additional Comments" section of the warranty claim.




PARTS DISPOSITION

****Parts Stock****
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.

****Affected Product****
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.

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