PRODUCT SUPPORT PROGRAM FOR REPLACING THE FUEL FILTER GROUP ON CERTAIN R2900G LOAD HAUL DUMP MACHINES
Usage:
REBE7861-00
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| 07May2012 |
U-251
A-202
D-214
O-229
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| Before/After | PRODUCT SUPPORT PROGRAM FOR REPLACING THE FUEL FILTER GROUP ON CERTAIN R2900G LOAD HAUL DUMP MACHINES |
|
| 1261 1274 | PS43593 |
|
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| NOTE: | This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS43593" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code. |
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| NOTE: | The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst. |
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TERMINATION DATE |
| 31May2014 |
PROBLEM
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| The existing fuel filter group may cause hard to start conditions on certain R2900G Load Haul Dump machines. If the existing fuel filter group fails it will allow air to travel into the transfer pump supply lines and de-prime the machine. |
AFFECTED PRODUCT
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| Model | Identification Number |
| R2900G | JLK00700-00701, 704-706, 708, 710-789, 791-800, 802-1099, 77001-77002, 77004-77005, 78009-78010 |
PARTS NEEDED
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Qty |
Part Number | Description |
| 1 | 1B2790 | BOLT |
| 1 | 1P0436 | GASKET-PRM PUMP |
| 4 | 2M9780 | SEAL-O-RING |
| 3 | 3E4352 | WASHER-HARD |
| 1 | 4L6454 | BOLT |
| 1 | 5P0537 | WASHER-HARD |
| 1 | 5P2955 | BOLT |
| 5 | 5W2226 | STRAP-CABLE |
| 1 | 6N4414 | COVER-FLTR BASE |
| 3 | 6V8189 | NUT-FULL |
| 1 | 6V8801 | NUT |
| 1 | 7B2742 | BOLT |
| 2 | 7X0282 | BOLT |
| 3 | 8T4224 | WASHER-HARD |
| 2 | 8T4896 | WASHER-HARD |
| 8 | 8T9655 | MOUNT |
| 1 | 9M1974 | WASHER-HARD |
| 2 | 9S8006 | PLUG-LD STOR |
| 2 | 0054173 | ADAPTER-ELBOW |
| 1 | 1305300 | CLIP |
| 1 | 1655970 | SWITCH AS-TOGGLE |
| 1 | 1908970 | BASE AS-PUMP HSG |
| 1 | 1911782 | SPACER |
| 1 | 2321374 | BRACKET |
| 2 | 2321376 | SPACER |
| 1 | 2496911 | HOSE AS (If Required See REHS5832) |
| 1 | 3053684 | PLATE-FUEL PUMP |
| 1 | 3242187 | HOSE AS (If Required See REHS5832) |
| 1 | 3261643 | FILTER AS-SEP |
| 1 | 3276347 | BOWL AS-FUEL |
| 1 | 3702782 | MOUNT |
| 1 | 3800021 | HARNESS AS |
| In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 11% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. | ||
ACTION REQUIRED
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| Refer to Special Instruction REHS5832 "Procedure to Rework the Fuel Filter on R2900G Load Haul Dump Machines" for the rework procedure. |
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SERVICE CLAIM ALLOWANCES
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0-24 mo |
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| NOTE: This is a 2.0-hour job | ||||||
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PARTS DISPOSITION
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| Handle the parts in accordance with your Warranty Bulletin on warranty parts handling. |
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