PRODUCT SUPPORT PROGRAM FOR REPLACING THE COVER AT THE REAR OF AIR COMPRESSORS ON CERTAIN 12M AND 120M MOTOR GRADERS Caterpillar


PRODUCT SUPPORT PROGRAM FOR REPLACING THE COVER AT THE REAR OF AIR COMPRESSORS ON CERTAIN 12M AND 120M MOTOR GRADERS

Usage:

REBE7865-00

15Dec2011


U-560
A-458
D-490
O-493

 

After Failure Only

  
  

PRODUCT SUPPORT PROGRAM FOR REPLACING THE COVER AT THE REAR OF AIR COMPRESSORS ON CERTAIN 12M AND 120M MOTOR GRADERS

1803
PS52147
NOTE:

This Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS52147" as the Part Number and "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.


TERMINATION DATE

31Dec2013

PROBLEM

The existing composite 198-8262 Cover Plate when mounted at the rear of the air compressor group can fail on certain 12M and 120M Motor Graders. If the existing cover assembly fails this could lead to oil leaks.

AFFECTED PRODUCT

Model Identification Number
120M B9C00130-00807, 1000-1102

B9N00130-00354

B9W00100-00209

D9W00100-00208, 400-419

R9C00100-00110
12M B9F00012-01121, 1300-1387, 1389-1391

B9R00012-00182, 760, 1388

PARTS NEEDED

Qty

Part Number Description
2 1394574 SCREW-BANJO
1 3693866 PLATE GP-COVER
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 3% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

ACTION REQUIRED

Replace existing composite cover with the new cast 369-3866 Cover Plate. The new assembly includes a face seal designed to eliminate the root cause. Fitment of the cast cover plate requires two 139-4574 Banjo Screws.

Refer to Disassembly and Assembly, KENR6081 for the Remove and Install instructions as necessary.

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
0-3000 hrs,
0-24 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
3001-5000 hrs,
25-36 mo 
33.0%
50.0%
0.0%
0.0%
50.0%
50.0%
 NOTE: This is a 1.0-hour job



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 

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