PRODUCT SUPPORT PROGRAM FOR REWORKING CLIPS ON CERTAIN 795F AC OFF-HIGHWAY TRUCKS
Usage:
REBE7850-00
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| 08Mar2012 |
U-119
A-97
D-105
O-114
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| Before/After | PRODUCT SUPPORT PROGRAM FOR REWORKING CLIPS ON CERTAIN 795F AC OFF-HIGHWAY TRUCKS |
|
| 1380 | PS43529 |
|
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| NOTE: | This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS43529" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code. |
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| NOTE: | The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst. |
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TERMINATION DATE |
| 31Mar2014 |
PROBLEM
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| The existing 310-0783 Tube As. can fail on certain 795F AC Off-Highway Trucks. If the existing 310-0783 Tube As. fails it will cause a coolant leak. The 310-0783 Tube As. had a boss that is used to mount a clip to support the 310-0784 Tube As. The motion between the tubes causes 310-0783 Tube As to fail at the weld for the boss. A new tube has also been released that no longer has a boss. Failure rate suggests 10% will fail by 1,000 hrs. Recommend completion during PM or while down for other repairs. |
AFFECTED PRODUCT
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| Model | Identification Number |
| 795F AC | ERM00151-00228 |
PARTS NEEDED
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Qty |
Part Number | Description |
| 2 | 8T4121 | WASHER-HARD |
| 2 | 8T4196 | BOLT-HEX HEAD |
| 1 | 2755735 | CLIP-2 PIECE |
| 1 | 2755736 | CLIP-2 PIECE |
| 1 | 3866386 | PLATE AS |
| In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 13% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. | ||
ACTION REQUIRED
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| Remove the 8T-4196 Bolt and 8T-4121 Washer used to secure the 6V-6782 Clip-Half and 6V-6783 Clip-Half to the 310-0784 Tube As. Retain these parts for later use. Secure the 310-0783 Tube As. and 310-0784 Tube As. together with a new 275-5735 Clip, 275-5736 Clip, 386-6386 Bracket (plate), 4T-4121 Washer and 8T-4196 Bolt per the image provided. |
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| Image1 |
SERVICE CLAIM ALLOWANCES
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0-24 mo |
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| NOTE: This is a 1.0-hour job | ||||||
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PARTS DISPOSITION
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| Handle the parts in accordance with your Warranty Bulletin on warranty parts handling. |
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