Alternator - Remove and Install
Removal Procedure
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Personal injury can result from failure to disconnect the battery. First, disconnect the negative battery cable. Then, disconnect the positive battery cable. A positive power lead can cause sparks if the battery is not disconnected. Sparks can possibly result in battery explosion or fire. |
- Turn the battery disconnect switch to the OFF position.
- Remove bolts (1) and remove guard (2) .
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Illustration 1 | g01695093 |
- Put an identification mark on the harness assemblies that are connected to the alternator for installation purposes. Disconnect the harness assemblies from the alternator.
- Loosen nuts (9) on adjustment rod (10) .
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Illustration 2 | g01695114 |
- Loosen the nut on bolt (5). Push the bottom of the alternator toward the cylinder block. Remove the V-belt from the alternator pulley.
- Remove bolt (5) and bolt (8). Remove alternator (6) .
- Remove nut (7) and the alternator pulley from the alternator.
- Remove nuts (3) and remove bracket (4) .
Installation Procedure
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Required Tools     | |||
---|---|---|---|
Tool     | Part Number     | Part Description     | Qty     |
A     | 155-0695     | Thread Lock Compound     | -     |
- Install the alternator pulley and nut (7). Tighten the nut to a torque of 102 ± 7 N·m (75 ± 5 lb ft).
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Illustration 3 | g01695114 |
- Position bracket (4) in position on the studs. Apply Tooling (A) to the threads of the studs. Install nuts (3) and tighten to a torque of 70 ± 5 N·m (52 ± 4 lb ft).
- Put alternator (6) in position on bracket (4) and install bolt (5) .
- Put adjustment rod (10) in position on the alternator and install bolt (8) .
- Install the V-belt. Tighten the V-belt. Refer to Testing and Adjusting, "Belt Tension Chart".
- Tighten nuts (9) to a torque of 30 ± 15 N·m (22 ± 11 lb ft).
- Connect the harness assemblies on the alternator. Tighten the nuts. Refer to Specifications, "Alternator" for the torque values.
- Position guard (2) and install bolts (1) .
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Illustration 4 | g01695093 |
- Turn the battery disconnect switch to the ON position.
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