Water Pump - Assemble
Assembly Procedure
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| Required Tools | |||
| Tool | Part Number | Part Description | Qty |
| A | 1P-0510 | Driver Group | 1 |
| C | 8T-3034 | Water Pump Seal Driver | 1 |
| D | 169-5464 | Quick Cure Primer | 1 |
| E | 1P-0520 | Driver Gp | 1 |
| F | 4C-5593 | Anti-Seize Compound | - |
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| NOTICE |
|---|
Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. |
- Ensure that all parts are thoroughly cleaned and inspected. Replace all parts that are damaged or worn.
Note: Refer to Disassembly and Assembly, "General Information (Reference Material)" for more information.
- Use Tooling (D) in order to clean the water pump shaft and the seal counterbore in the housing.
- Use Tooling (A) to install bearings (15) in water pump housing (3). Install the bearing joints at a 5 degree angle from the horizontal centerline of water pump housing (3). Use Tooling (E) to install bearings (16) in water pump housing (3). Install the bearing joints at a 15 degree angle from the vertical centerline of water pump housing (3). Refer to Specifications, "Water Pump".
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| Illustration 1 | g01206116 |
- Use Tooling (A) in order to install seal (14) .
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| Illustration 2 | g01206088 |
- Use steel wool in order to remove deposits or corrosion from shaft (9). Do not replace the shaft unless deep pitting or extensive corrosion has damaged the shaft.
Note: Do not use sandpaper that will leave visible scratches on the shaft.
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| Illustration 3 | g01206085 |
- Install shaft (9) .
- Install thrust washer (13) and bolts (12) .
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| Illustration 4 | g01206073 |
- Position seal (11) on shaft (9). Use Tooling (C) in order to seat the seal.
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| Illustration 5 | g01206072 |
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| Illustration 6 | g01206070 |
- Install spring (10) on shaft (9) .
- Position impeller (8) on the shaft.
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| Illustration 7 | g01205985 |
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| Illustration 8 | g01205982 |
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Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. |
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- Apply Tooling (F) to the threads of bolt (6). Apply clean engine oil to the face of washer (7) near bolt (6). Install bolt (6) and washer (7). Tighten bolt (6) to a torque of 410 ± 20 N·m (300 ± 15 lb ft).
- Install the O-ring seal on water pump housing (3). Position housing (1) on water pump housing (3). Install bolts (2). Ensure that the housings are properly oriented.
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| Illustration 9 | g01205960 |
- Install gear (4) and bolts (5) .
- Ensure that the pump shaft rotates freely.
End By: Install the water pump. Refer to Disassembly and Assembly, "Water Pump - Install".
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