3044C Industrial Engine Caterpillar


Fuel System - Prime

Usage:

3044C 344
If air enters the fuel system, the air must be purged from the fuel system before the engine can be started. Air can enter the fuel system when the following events occur:

  • The fuel tank is empty or the fuel tank has been partially drained.

  • The low pressure fuel lines are disconnected.

  • A leak exists in the low pressure fuel system.

  • The fuel filter is replaced.

Use the following procedure in order to remove air from the fuel system:

  1. Turn the key switch to the RUN position. Leave the key switch in the RUN position for 1 minutes.

  2. Turn the key switch to the OFF position.


    Illustration 1g00911580

    Note: Damage to the fuel injection pump, to the battery, and to the starter motor can occur if the starter motor is used excessively to purge the air from the fuel system.

  3. Loosen flare nuts (1) for the high pressure fuel lines on all of the fuel injection nozzles.


    NOTICE

    Do not crank the engine for more than 10 seconds. Allow the starter motor to cool for 30 seconds before cranking again.

    Do not engage the starter when the flywheel is turning.


  4. Observe the connection at the flare nut. Operate the starting motor and crank the engine until the fuel is free of air.

  5. Tighten flare nuts (1) to a torque of 26.5 N·m (19.5 lb ft) to 32.4 N·m (23.9 lb ft).

  6. The engine is now ready to start. Operate the engine at low idle for a minimum of five minutes immediately after air has been removed from the fuel system.

    Note: Running the engine for this period of time will help ensure that the pump is completely free of air.

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