PRODUCT SUPPORT PROGRAM TO INSPECT AND REPLACE THE MAIN CHASSIS HARNESS ON CERTAIN 319D, 323D, 323E, 329D, 329E, 336D, 336E, 345D, 349E, 374D, AND 390D EXCAVATORS Caterpillar


PRODUCT SUPPORT PROGRAM TO INSPECT AND REPLACE THE MAIN CHASSIS HARNESS ON CERTAIN 319D, 323D, 323E, 329D, 329E, 336D, 336E, 345D, 349E, 374D, AND 390D EXCAVATORS

Usage:

TEBE5236-00

08Dec2016


L030

 
Containment -
After Failure Only

 (Limited distribution) 
  

PRODUCT SUPPORT PROGRAM TO INSPECT AND REPLACE THE MAIN CHASSIS HARNESS ON CERTAIN 319D, 323D, 323E, 329D, 329E, 336D, 336E, 345D, 349E, 374D, AND 390D EXCAVATORS

1401 1402 1408
PS61340
NOTE:

Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar.

NOTE:

This Containment Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer and service rep. Obtain the service reps Goodwill Approver Code before completing the repair. EAME dealers should use their standard Industry Group specific goodwill approval codes. The Goodwill Approver Code must be included when submitting the claim.

NOTE:

When reporting the repair, use "PS61340" as the Part Number and "7777" as the Group Number. Use "96" as Warranty Claim Description Code and use "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.


TERMINATION DATE

31Dec2018

PROBLEM

The main harness may suffer harness ageing problems on certain 319D, 323D, 323E, 329D, 329E, 336D, 336E, 345D, 349E, 374D, and 390D Excavators. If the existing wiring harness insulation is found to be crumbling and/or flaking off, it may generate electrical issues, default codes, malfunctions, and machine downtime.

AFFECTED PRODUCT

Model Identification Number
*******Group  1*******
323D L  ZMF00417, 519, 551, 553, 604, 659, 669, 688, 744, 746-747
*******Group  2*******
323E L  RAP00374, 385
*******Group  3*******
329D L  XDB00302, 312-313
*******Group  4*******
329E L  TST00370, 383-385
*******Group  5*******
336D L  PPN00490, 579, 617, 763, 789, 792
*******Group  6*******
336E L  YCE00236
*******Group  7*******
345D LC-VG  LKY00432
*******Group  8*******
349E L  KFX00216, 257, 309
*******Group  9*******
374D L  PAX00345, 371, 375, 378
*******Group  10*******
390D L  WAG00172, 201, 205-206
*******Group  11*******
319D LC AYF00183, 189, 197-198, 202, 205, 207, 215, 217, 219-226, 234, 236-237

ZGZ00339-00342, 362, 374-375, 394, 401, 403-404, 407, 486, 507

PARTS NEEDED

Qty

Part Number Description
*******Group 1*******
1 3669324 HARNESS AS-CHAS
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 20% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 2*******
1 3690165 HARNESS AS-CHAS
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 20% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 3*******
1 3422979 HARNESS AS
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 20% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 4*******
1 3778285 HARNESS AS-CHAS
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 20% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 5*******
1 3423063 HARNESS AS-CHAS
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 20% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 6*******
1 3778200 HARNESS AS-CHAS
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 20% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 7*******
1 3422990 HARNESS AS-CHAS
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 20% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 8*******
1 3778293 HARNESS AS-CHAS
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 20% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 9*******
1 3886857 HARNESS AS
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 20% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 10*******
1 3068326 HARNESS AS
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 20% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 11*******
1 3508466 HARNESS AS-CHAS
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 20% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.


ACTION REQUIRED

Replace harness by same part number (refer to Groups 1 through 11). The wire insulation has been improved.

Note: Ensure that all safety information, warnings, and instructions are read and understood before any operation or any maintenance procedures are performed. Refer to the Operation and Maintenance Manual "Safety Section".

Refer to the Service Manual, for your machine, if/as necessary, in order to complete this Rework Procedure.

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 1*******
0-8000 hrs,
0-84 mo 
100.0%
0.0%
0.0%
50.0%
0.0%
50.0%
 NOTE: This is a 30.0-hour job for Group 1

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 2*******
0-8000 hrs,
0-84 mo 
100.0%
0.0%
0.0%
50.0%
0.0%
50.0%
 NOTE: This is a 30.0-hour job for Group 2

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 3*******
0-8000 hrs,
0-84 mo 
100.0%
0.0%
0.0%
50.0%
0.0%
50.0%
 NOTE: This is a 30.0-hour job for Group 3

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 4*******
0-8000 hrs,
0-84 mo 
100.0%
0.0%
0.0%
50.0%
0.0%
50.0%
 NOTE: This is a 30.0-hour job for Group 4

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 5*******
0-8000 hrs,
0-84 mo 
100.0%
0.0%
0.0%
50.0%
0.0%
50.0%
 NOTE: This is a 30.0-hour job for Group 5

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 6*******
0-8000 hrs,
0-84 mo 
100.0%
0.0%
0.0%
50.0%
0.0%
50.0%
 NOTE: This is a 30.0-hour job for Group 6

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 7*******
0-8000 hrs,
0-84 mo 
100.0%
0.0%
0.0%
50.0%
0.0%
50.0%
 NOTE: This is a 30.0-hour job for Group 7

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 8*******
0-8000 hrs,
0-84 mo 
100.0%
0.0%
0.0%
50.0%
0.0%
50.0%
 NOTE: This is a 30.0-hour job for Group 8

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 9*******
0-8000 hrs,
0-84 mo 
100.0%
0.0%
0.0%
50.0%
0.0%
50.0%
 NOTE: This is a 12.0-hour job for Group 9

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 10*******
0-8000 hrs,
0-84 mo 
100.0%
0.0%
0.0%
50.0%
0.0%
50.0%
 NOTE: This is a 12.0-hour job for Group 10

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 11*******
0-8000 hrs,
0-84 mo 
100.0%
0.0%
0.0%
50.0%
0.0%
50.0%
 NOTE: This is a 30.0-hour job for Group 11



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 

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