2004/12/13 Caterpillar


New VIMS Version 10.43 Class of Onboard Software {7601, 7620}

Usage:

797 5YW
Off-Highway Truck/Tractor:
797 (S/N: 5YW1-UP)
797B (S/N: JSM1-UP)
Service Magazine SEPD0763, 13 12 2004, "New VIMS Version 10.43 Class of Onboard Software". Disregard this article. See the article that follows.

Reference: Systems Operation, RENR2630, "Vital Information Management System (VIMS)"

Reference: Service Magazine, SEPD0695, "New VIMS Version 10.4 Class of Onboard Software"

In order to update to the new VIMS 10.43 class of onboard software, the update to the steering quad gauge will have to be completed. If the steering quad gauge update is not fully completed the VIMS 10.43 class of onboard software will not work properly. For further information regarding the necessary update refer to SIS Web: SEBE8912.

This article summarizes the improvements and enhancements of the new VIMS 10.43 class of onboard flash software. This new software includes changes to the steering controls and warnings and the brake controls and warnings. The new software also addresses the change from the current quad gauge that includes the "Steering Oil Level" indicator to the new quad gauge that uses the "Torque Converter Oil Temperature" indicator.

Note: Prior to the installation of the 10.43 class of onboard software record the service meter reading, record the odometer reading and download and reset all VIMS data including cumulative and histogram data. Failure to do this can result in lost, incorrect and negative readings. Caterpillar recommends to follow the "VIMS Software Update Checklist" outlined in Troubleshooting Testing and Adjusting, RENR2631.

Software Features

  • Payload Site Calibration feature allows adjustment of one of the onboard coefficients. Caterpillar does not recommend to adjust this value on your own. A payload study must be completed by a Caterpillar Scale Truck. All set values must be obtained from VIMS Product Support.

  • CAN Port downloading capability (IP radio network Minestar only)

  • TKPH stands for Tonne-Kilometer Per Hour and TMPH stands for Ton-Miles Per Hour. TKPH/TMPH is a measure used by tire manufactures linking payload, ground speed, ambient temperature and loaded travel time in order to provide a warning system. The warning system alerts the operator when the tires have exceeded TKPH/TMPH values that can lead to tire damage. If the TKPH/TMPH value is exceeded, the speed of the truck will be limited. If the TKPH/TMPH value for a particular tire is exceeded, the tire will overheat and may eventually fail. The values can be adjusted by the dealer through a collaborative relationship between the tire manufacturer and the customer. The setup and operations of TKPH/TMPH will be discussed later in the article.

  • Ability to turn Second Gear Reweigh on/off using the PAYCONF (7292663) menu. The default for Second Gear Reweigh is "ON".

  • Ability to set Conditional Datalogger to yes/no using the PAYCONF (7292663) menu. Setting the Conditional Datalogger to yes will automatically turn on a datalogger in the "Loading" and "Traveling Loaded" condition. Once the 30 minutes of datalogger is used the datalogger will stop. In order to collect more data the datalogger will need to be downloaded and/or reset. The PAYCONF menu provides the following 6 options:

  1. Target Weight

  1. Last Pass Indication

  1. Overload %

  1. Scoreboard Extended Message Modes

  1. Second Gear Reweigh Disable Option

  1. Conditional Datalogger

  • Machine Specific Attachment Codes reduce need for additional VIMS configurations. Refer to the following tables for the appropriate attachment code. This option is activated by using the ATTACH (288224) menu.

Table 1
797 ATTACHMENT CODES (Both A & B Models)    
Attachment Code     Fuel Tank Capacity     RAC Enabled     TKPH Enabled    
1     1100 gal     No     No    
2     1600 gal     No     No    
3     1800 gal     No     No    

Note: A haul truck configured with a fuel tank attachment code of 1, 2, or 3 will not have a RAC or TKPH configuration. For example: 1 = 1100 gallon fuel tank only.

Table 2
797 ATTACHMENT CODES (Both A & B Models)    
Attachment Code     Fuel Tank Capacity     RAC Enabled     TKPH Enabled    
41     1100 gal     Yes     No    
42     1600 gal     Yes     No    
43     1800 gal     Yes     No    

Note: A haul truck configured with a two digit fuel tank attachment code that begins with the number 4 will have a RAC only configuration. For example: 41 = 1100 gallon fuel tank; RAC enabled.

Table 3
797 ATTACHMENT CODES (Both A & B Models)    
Attachment Code     Fuel Tank Capacity     RAC Enabled     TKPH Enabled    
51     1100 gal     No     Yes    
52     1600 gal     No     Yes    
53     1800 gal     No     Yes    

Note: A haul truck configured with a two digit fuel tank attachment code that begins with the number 5 will have a TKPH only configuration. For example: 51 = 1100 gallon fuel tank; TKPH enabled.

Table 4
797 ATTACHMENT CODES (Both A & B Models)    
Attachment Code     Fuel Tank Capacity     RAC Enabled     TKPH Enabled    
61     1100 gal     Yes     Yes    
62     1600 gal     Yes     Yes    
63     1800 gal     Yes     Yes    

Note: A haul truck configured with a two digit fuel tank attachment code that begins with the number 6 will have a RAC and TKPH configuration. For example: 61 = 1100 gallon fuel tank; RAC enabled; TKPH enabled.

TKPH/TMPH Setup and Operations

When the Attachment code of 5 or 6 is enabled additional parameters are then displayed on the VIMS Message Center. After the Attachment Code is entered and a key cycle is completed, the VIMS Message Center will show the following additional parameters.

  • TKPH F (983)

  • TKPH R (984)

Consult the tire manufacturer to determine what the TKPH/TMPH rating is for the size of tire for the machine. For machine weights and axle splits consult your latest payload study.

Once this information has been obtained follow the instructions below:

Use Caterpillar Electronics Technician (ET) in order to access the programmable parameters. First select the VIMS Main Module. Then select the Configuration menu. Refer to table 5 for the nine additional programmable parameters that will be available.

Table 5
TKPH/TMPH Programmable Parameters    
Machine Weight Speed Averaging Duration     Suggested 4 hours    
Empty Machine Weight     Tonnes    
Empty Machine Rear Axle Weight Distribution     % Rear    
Loaded Machine Rear Axle Weight Distribution     % Front    
Machine Speed Limit Activation Front Tires Threshold     F TKPH/TMPH Rating    
Machine Speed Limit Deactivation Front Tires Threshold     F TKPH/TMPH Rating - 100    
Machine Speed Limit Activation Rear Tires Threshold     R TKPH/TMPH Rating    
Machine Speed Limit Deactivation Rear Tires Threshold     R TKPH/TMPH Rating - 100    
Machine Tire Weight-Speed Machine Speed Limit     TKPH/TMPH Machine Speed Limit    

Once the above information is complete the TKPH/TMPH event structure will be set up.

When the TKPH/TMPH rating for either front or rear exceeds the TKPH/TMPH value a message will appear informing the operator to reduce speed. If the value is then exceeded for ten minutes the maximum speed of the truck will become limited in order to allow the tires to cool down. This limit will not take effect until the operator has slowed to the new limit. The TKPH/TMPH Speed Manager will continue to monitor the tires. The operator will be able to release the speed limit when the tires have sufficiently cooled.

Note: If the truck is traveling above the maximum speed limit imposed by TKPH/TMPH, the limit will not take effect until the operator goes below the set speed limit. For safety reasons the truck will not automatically slow to the maximum speed dictated by TKPH/TMPH. After deactivation the operator must press the "OK" key to return to normal operation.

Fixed Issues

  • Enhanced Communication for Minestar wireless CAN data transfer

  • Changes to ground speed values to prevent early second gear reweigh overload events

  • All RAC events are Esettable via the ESET (3738) menu functionality. (Refer to Table 6)

Table 6
RAC Esettable Events    
Event #     Parameter     Warning Level     Operation     Actuate     Deactuate     RAC Severity    
3111     MAX BIAS/SEC     1     <     -17000     -15500     1    
3112     MAX BIAS/SEC     1     >=     17000     15500     1    
3113     MAX BIAS/SEC     2     <     -18000     -16500     1    
3114     MAX BIAS/SEC     2     >=     18000     16500     1    
3123     MAX PITCH/SEC     1     <     -14000     -12500     1    
3124     MAX PITCH/SEC     1     >=     14000     12500     1    
3125     MAX PITCH/SEC     2     <     -15000     -13500     1    
3126     MAX PITCH/SEC     2     >=     15000     13500     1    
3135     MAX RACK/SEC     1     <     -18000     -16500     1    
3136     MAX RACK/SEC     1     >=    
18000    
16500     1    
3137     MAX RACK/SEC     2     <     -19000     -17500     1    
3138     MAX RACK/SEC     2     >=     19000     17500     1    
3115     MAX BIAS/SEC     1     <     -19000     -17500     2    
3116     MAX BIAS/SEC     1     >=     19000     17500     2    
3117     MAX BIAS/SEC     2     <     -20000     -18500     2    
3118     MAX BIAS/SEC     2     >=     20000     18500     2    
3127     MAX PITCH/SEC     1     <     -16000     -14500     2    
3128     MAX PITCH/SEC     1     >=     16000     14500     2    
3129     MAX PITCH/SEC     2     <     -17000     -15500     2    
3130     MAX PITCH/SEC     2     >=     17000     15500     2    
3139     MAX RACK/SEC     1     <     -20000     -18500     2    
3140     MAX RACK/SEC     1     >=     20000     18500     2    
3141     MAX RACK/SEC     2     <     -21000     -19500     2    
3142     MAX RACK/SEC     2     >=     21000     19500     2    
3119     MAX BIAS/SEC     1     <     -21000     -19500     3    
3120     MAX BIAS/SEC     1     >=     21000     19500     3    
3121     MAX BIAS/SEC     2     <     -22000     -20500     3    
3122     MAX BIAS/SEC     2     >=     22000     20500     3    
3131     MAX PITCH/SEC     1     <     -18000     -16500     3    
3132     MAX PITCH/SEC     1     >=     18000     16500     3    
3133     MAX PITCH/SEC     2     <     -19000     -17500     3    
3134     MAX PITCH/SEC     2     >=     19000     17500     3    
3143     MAX RACK/SEC     1     <     -22000     -20500     3    
3144     MAX RACK/SEC     1     >=     22000     20500     3    
3145     MAX RACK/SEC     2     <     -23000     -21500     3    
3146     MAX RACK/SEC     2     >=     23000     21500     3    

Table 7
Payload Speed Manager Esettable Events    
Event #     Parameter     Warning Level     Operation     Actuate     Deactuate    
2915     Payload 110%     2     >     0     500.0000075    
2916     Payload 120%     2     >     0     500.0000075    
2917     Payload 120% 2nd Gear     2S     >     0     500.0000075    

Table 8
Final Drive Pinion Torque Values on Selected Machines    
Event #     Parameter     Warning Level     Operation     Actuate     Deactuate    
3400     FNLDRV PIN TORQ     2     <     -135000     -130000    
3401     FNLDRV PIN TORQ     2     >     135000     130000    
3402     FNLDRV PIN TORQ     2     <     -145000     -140000    
3403     FNLDRV PIN TORQ     2     >     145000     140000    
3404     FNLDRV PIN TORQ     2     <     -150000     -145000    
3405     FNLDRV PIN TORQ     2     >     150000     145000    

Note: Final Drive Pinion Torque is only available on machines with RAC that include a RAC file for future development. If the future development file is not in use the events will never occur and can be disregarded.

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