950G Series II Wheel Loader, 962G Series II Wheel Loader and IT62G Series II Integrated Toolcarrier Engine Supplement Caterpillar


Refrigerant Compressor - Remove and Install - Engine in Chassis

Usage:

950G II AXR

Removal Procedure

Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     168-0383     Breaker Bar     1    

Start By:

  1. Connect the steering frame lock. Refer to Disassembly and Assembly, "Steering Frame Lock - Remove and Install".


NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the machine. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide", for tools and supplies suitable to collect and contain fluids in Caterpillar machines.

Dispose of all fluids according to local regulations and mandates.


------ WARNING! ------

Personal injury can result from contact with refrigerant.

Contact with refrigerant can cause frost bite. Keep face and hands away to help prevent injury.

Protective goggles must always be worn when refrigerant lines are opened, even if the gauges indicate the system is empty of refrigerant.

Always use precaution when a fitting is removed. Slowly loosen the fitting. If the system is still under pressure, release it slowly in a well ventilated area.

Personal injury or death can result from inhaling refrigerant through a lit cigarette.

Inhaling air conditioner refrigerant gas through a lit cigarette or other smoking method or inhaling fumes released from a flame contacting air conditioner refrigerant gas, can cause bodily harm or death.

Do not smoke when servicing air conditioners or wherever refrigerant gas may be present.

Use a certified recovery and recycling cart to properly remove the refrigerant from the air conditioning system.

----------------------

  1. Open the engine hood.



    Illustration 1g00841152

  1. Attach Tooling (A) to the belt tensioner in order to release tension on the belt tightener. Remove drive belt (1) .



    Illustration 2g00841887

  1. Disconnect hose assembly (2) .

  1. Cut two wire ties (4) .

  1. Disconnect two electrical connectors (3) .



    Illustration 3g00841892

  1. Disconnect hose assembly (5) .



    Illustration 4g00841895

  1. Remove four bolts (6) and the washers.

  1. Remove refrigerant compressor (7) .

Installation Procedure




    Illustration 5g00841895

  1. Install refrigerant compressor (7) .

  1. Install four mounting bolts (6) and the washers.



    Illustration 6g00841892

  1. Connect hose assembly (5) .



    Illustration 7g00841887

  1. Connect two electrical connectors (3) .

  1. Install two new wire ties (4) .

  1. Connect hose assembly (2) .



    Illustration 8g00841152

  1. Attach Tooling (A) in order to release tension on the belt tightener. Install drive belt (1) .

  1. Close the engine hood.

End By: Separate the steering frame lock. Refer to Disassembly and Assembly, "Steering Frame Lock - Separate and Connect".

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