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950G Series II and 962G Series II Wheel Loaders and IT62G Series II Integrated Toolcarrier Power Train Caterpillar


Torque Converter, Transmission and Output Transfer Gears - Install

Usage:

950G II AXR

Installation Procedure

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Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     138-7575     Link Bracket     1    
B     3E-3880     Eyebolt     1    
C     1U-9200     Lever Puller Hoist     1    
208-5040 Engine and Transmission Support Tube     1    
143-8695 Shackle     1    
143-8698 Shackle     1    
D     6V-3145     Load Leveling Beam     1    
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    Illustration 1g00841928

  1. Use a suitable hoist in order to carefully install the transmission, as shown. The weight of the transmission is 1150 kg (2500 lb).
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    Illustration 2g00841926

  1. Install transmission mounting bracket (81), as shown. Repeat this procedure for the opposite side.
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    Illustration 3g00841923

  1. Install two bolts (80) and the washers. Repeat this procedure for the opposite side.
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    Illustration 4g00841917

  1. Install two bolts (79) and the washers. Repeat this procedure for the opposite side.
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    Illustration 5g00841912

  1. Install transmission mounting bolt (78). Repeat this procedure for the opposite side.
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    Illustration 6g00841904

  1. Install 11 bolts (77) and the washers.
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    Illustration 7g00841881
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    Illustration 8g00841882

  1. Remove Tooling (D) from lifting brackets (76) .

  1. Remove Tooling (D) from Tooling (B) .
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    Illustration 9g00841867

  1. Remove Tooling (C) from engine lifting bracket (75) .
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    Illustration 10g00841859

  1. Remove Tooling (B) .
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    Illustration 11g00841854

  1. Install automatic greasing assembly (74). Install four bolts (73) and the washers.
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    Illustration 12g00841852

    Bottom View

  1. Connect electrical connector (72) .
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    Illustration 13g00841847

    Bottom View

  1. Install tube assembly (70). Install four bolts (68) and the washers.

  1. Install tube assembly (71). Install four bolts (69) and the washers.
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    Illustration 14g00841841

  1. Connect hose assembly (66) .

  1. Install bolt (67), the washer, and the clip.
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    Illustration 15g00841838

  1. Install bracket (65), two bolts (64), and the washers.
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    Illustration 16g00841836

  1. Connect grease line (63) .
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    Illustration 17g00841831

  1. Connect tube assembly (60) .

  1. Install tube assembly (62). Connect tube assembly (62) to the bottom of the pumps.

  1. Tighten hose clamp (61) .
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    Illustration 18g00841825

  1. Install the filter and bracket assembly, as shown.

  1. Install three bolts (58), and the washers.
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    Illustration 19g00841813

  1. Connect hose assembly (57) .
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    Illustration 20g00841809

  1. Connect hose assembly (55) .

  1. Install bolt (56), the washer, and the clip.
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    Illustration 21g00841800

  1. Connect hose assembly (54) .
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    Illustration 22g00841799

  1. Connect hose assemblies (52) and (53) .
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    Illustration 23g00841792

  1. Install bolt (50), the washers, the nut, and the clips on hose assemblies (51) .
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    Illustration 24g00841787

  1. Install bolt (49), the washers, and the clips.
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    Illustration 25g00841784

  1. Connect hose assembly (48) to the top of the brake actuator.
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    Illustration 26g00841781

  1. Connect hose assembly (47) .
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    Illustration 27g00841774

  1. Install bolt (46), the washer, and the clip.
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    Illustration 28g00841769

  1. Install bolt (44), the washer, and the clip to hose assembly (45) .
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    Illustration 29g00841763

  1. Install bolt (43), the washers, the nut, and the clips.
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    Illustration 30g00841753

  1. Connect hose assemblies (41) and (42) .
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    Illustration 31g00841737

  1. Connect hose assemblies (37), (38), (39), and (40) .
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    Illustration 32g00841734

  1. Install wire tie (36) .
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    Illustration 33g00841728

  1. Install two wire ties (35) .
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    Illustration 34g00841725

  1. Install two wire ties (34) .
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    Illustration 35g00841713

  1. Connect three hose assemblies (33) .
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    Illustration 36g00841707

  1. Connect electrical connector (32) .
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    Illustration 37g00841703

  1. Install transmission oil filler tube (29) .

  1. Install two bolts (31) and the washers.
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    Illustration 38g00841695

  1. Install two bolts (30), the washers, and the clips to transmission oil filler tube (29) .
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    Illustration 39g00841688

  1. Connect rear drive shaft (27) to the output transfer gears, as shown.

  1. Install four bolts (28) and the clamps.
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    Illustration 40g00841678

  1. Use a suitable hoist in order to carefully install air cleaner support (4), as shown. The weight of air cleaner support (4) is 95 kg (200 lb).
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    Illustration 41g00841675

  1. Install two mounting bolts (26) and the washers to air cleaner support (4). Repeat this procedure for the opposite side.
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    Illustration 42g00841672
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    Illustration 43g00841667

  1. Remove the hoist, the lifting strap, and Tooling (A) from air cleaner support (4) .
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    Illustration 44g00841664

  1. Connect tube (25) to the air cleaner.

  1. Tighten two hose clamps (24) .
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    Illustration 45g00841660

  1. Tighten two hose clamps (23) .
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    Illustration 46g00841656

  1. Connect plate (21) to air cleaner support (4) .

  1. Install two bolts (22) and the washers to plate (21) .

  1. Install bolt (20), the washer, and the clip.
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    Illustration 47g00841648

  1. Connect hose assembly (19) to the bottom of evaporator (18) .
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    Illustration 48g00841646

  1. Connect quick disconnect (16) to in-line dryer (17) .
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    Illustration 49g00841589

  1. Install relay panel (12) .

  1. Install four bolts (11) and the washers.
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    Illustration 50g00841586

  1. Install cover (10) to the relay panel.

  1. Install four bolts (9) and the washers.
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    Illustration 51g00841577

  1. Install wire ties (7) .
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    Illustration 52g00841571

  1. Connect electrical connector (2) to air cleaner support (4) .

  1. Install nut (6), the washer, and the clip to wire harness (3) .

  1. Install bolt (5), the washer, and the clip.
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    Illustration 53g00841563

  1. Install two wire ties (1) .

  1. Fill the cooling system. The capacity of the cooling system is 49 L (13 US gal). Refer to Operation and Maintenance Manual, SEBU7459.

  1. Fill the transmission. The capacity of the transmission is 59 L (15.6 US gal). Refer to Operation and Maintenance Manual, SEBU7459.
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End By:

  1. Install the rear drive shaft. Refer to Disassembly and Assembly, "Drive Shaft (Rear) - Install".
  2. Install the cab. Refer to Disassembly and AssemblyRENR4323, "Cab - Install".

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