PRODUCT SUPPORT PROGRAM FOR REPLACING CELLULAR PRODUCT LINK DEVICES ON CERTAIN TRACK-TYPE TRACTORS, PIPE LAYERS, AND TRACK LOADERS Caterpillar


PRODUCT SUPPORT PROGRAM FOR REPLACING CELLULAR PRODUCT LINK DEVICES ON CERTAIN TRACK-TYPE TRACTORS, PIPE LAYERS, AND TRACK LOADERS

Usage:

TEBE2700-15

13Apr2015
(Revised 10Mar2017)


U-166
A-112
D-36
O-488

 

Before/After

  
  

PRODUCT SUPPORT PROGRAM FOR REPLACING CELLULAR PRODUCT LINK DEVICES ON CERTAIN TRACK-TYPE TRACTORS, PIPE LAYERS, AND TRACK LOADERS

7610 7606 7620
PS44697
NOTE:

Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar.

NOTE:

This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS44697" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.

 
NOTE:

This Revised Service Letter replaces the 13Apr2015 (Revised 13Dec2016) Service Letter. Changes have been made to the Affected Product.


TERMINATION DATE

31Mar2017

PROBLEM

The 2G network that the cellular Product Link devices are on will be no longer available in October 2016. All devices will stop reporting after this date.

AFFECTED PRODUCT

Model Identification Number
*******Group  1*******
963C  BBD02116, 2269
D6T LGP  ZJB01190
D6T XW  SLJ00169, 242
*******Group  2*******
D6N LGP ALY02763

DJY01456
*******Group  3*******
953D  LBP01388
D6N XL  MLW00610
D6T XW  SKL00548, 700
*******Group  4*******
572R II  DSC00454, 526
583T  CMX00184, 198, 202, 494, 496, 503
587T  FAT00459, 478, 506, 571
963C  BBD02060
973C  LDX00499
D6K 2 XL  WMR00540
D6N LGP  PBA00201, 203, 205, 207-212, 214-218, 220, 222, 225-230, 232-237, 239-242, 245-253, 255, 269, 272-273, 276, 281, 288-290, 292, 295-297, 300, 308-309, 311-312, 318, 322-323, 326, 328, 331-332, 334-337, 342, 348, 351, 357-359, 362, 364-365, 367, 384-385, 387-388, 393-394, 402, 409-410, 415, 417, 423-425, 442, 451, 457, 470, 476-477, 480, 484, 486, 490, 498, 522-523, 526, 534, 539, 543, 546, 548, 550-552, 554, 557, 580, 584, 587-588, 592-593, 596-598, 607, 609, 622, 626-628, 630, 632-633, 635, 645, 659, 661-663, 669, 672, 675, 678, 681-684, 686-693, 695-697, 699-705, 707-708, 710-712, 714, 726, 728-729, 732-735, 737, 739-740, 742, 748, 759, 762-764, 767-769, 772-773, 776-781, 785-786, 802, 811-812, 816, 818-824, 827, 829-833, 837, 841, 846-851, 853-867, 869-875, 877, 880, 882, 886-887, 894-895, 898, 904, 907-908, 915, 917, 929, 931-933, 944-946, 954, 958, 960, 963, 966, 970, 973, 975-976, 979-980, 991-992, 994, 997, 1000, 1002, 1007, 1009, 1011-1013, 1022-1024, 1026, 1030, 1033-1035, 1037-1038, 1041, 1044, 1047, 1049-1050, 1062, 1064-1067, 1075, 1079, 1081-1082, 1084-1086, 1088-1089, 1091-1092, 1097-1098, 1100-1101, 1123, 1126, 1135, 1137-1139, 1143-1146, 1152-1156, 1159, 1167, 1170, 1172, 1174-1176, 1180-1181, 1184, 1187-1189, 1192-1195, 1197, 1213, 1220-1221, 1223, 1225-1238, 1540-1541, 1543-1544, 1546-1551, 1553-1559, 1563-1564, 1566, 1569, 1572, 1574, 1577-1580, 1582-1583, 1586, 1590-1592, 1600-1601, 1603-1608, 1613-1614, 1616-1617, 1619-1621, 1625-1626, 1629, 1631-1633, 1641, 1646, 1660, 1662-1666, 1668-1671, 1673, 1675-1677, 1680, 1688, 1690, 1692, 1694-1696, 1698-1700, 1702, 1706, 1711, 1715, 1725, 1729, 1738, 1747, 1751, 1753, 1757, 1761, 1763, 1766-1767, 1769, 1772, 1774-1776, 1782-1783, 1786, 1789-1790, 1797, 1801, 1806-1808, 1817, 1822, 1827, 1832-1833, 1835-1837, 1841, 1843-1845, 1852, 1857-1858, 1861, 1865, 1867, 1869-1870, 1875-1877, 1879, 1882-1884, 1886, 1899-1902, 1904-1907, 1911-1919, 1921-1923, 1925-1928, 1930-1934, 1940, 1942, 1947, 1958-1959, 1966, 1969, 2000, 2030, 2073, 2081, 2083, 2085, 2089, 2097-2098, 2102, 2116, 2118, 2287
D6N XL  PER00200-00202, 204, 206-211, 215-219, 222-231, 233, 236-237, 244-249, 252-254, 256-257, 259-260, 262-263, 266, 268-270, 286, 291, 293, 298, 301, 304-306, 312, 314, 316-317, 320, 324-325, 329, 332-334, 337-341, 346, 350, 352, 354-355, 360-362, 364-367, 374, 377, 381, 390-392, 394-396, 400, 411, 414, 418, 421-422, 424, 427-435, 437, 439-441, 443-445, 449, 452, 460-462, 468, 472-475, 478, 481-482, 484-485, 487, 491-494, 498, 500-502, 505-506, 509-512, 514, 518, 520-528, 530-532, 534-545, 548-550, 553, 556, 561-562, 566-567, 572, 574, 576-577, 579, 582, 586-587, 590-591, 594, 597-599, 601, 606, 615-616, 618, 620-621, 625, 628-629, 636-638, 640-641, 643-644, 646, 648-653, 658-659, 661, 663, 666-670, 672, 676, 678-679, 684-686, 688-691, 693, 695-696, 700, 705, 710-711
D6R III LGP  WRG00340
D6T  SMC01618
D6T LGP HTZ00361

JRW00151, 615, 671

SGT00100, 171

ZJB00153, 189, 205, 253, 281, 312-317, 320, 325, 335, 367, 377, 391, 395, 402, 408, 411, 417, 420, 422-423, 427-428, 431, 437-438, 448, 454-455, 463-465, 471, 474-475, 491, 507-508, 516, 553, 555-557, 1050-1054, 1059-1060, 1069-1072, 1084-1088, 1091, 1096, 1100, 1102, 1112-1116, 1118, 1122, 1125, 1130-1131, 1133, 1135-1136, 1140-1141, 1144-1145, 1162-1163, 1165-1166, 1168-1169, 1174-1180, 1185, 1191-1199, 1201-1204, 1210-1220, 1225, 1236, 1239-1248, 1256, 1258-1259, 1263-1266, 1269-1272, 1274, 1291, 1299, 1301, 1303, 1305, 1316, 1321-1326, 1330, 1336-1337, 1339, 1341, 1344-1361, 1364, 1366, 1368-1370, 1372-1375, 1377-1390, 1392-1393, 1396, 1398-1400, 1402-1407, 1409-1411, 1413-1414, 1418, 1420-1425, 1432, 1434-1435, 1438-1440, 1443, 1447-1450, 1452-1453, 1456, 1458-1459, 1463-1465, 1467-1468, 1473, 1476, 1478, 1493-1494, 1500, 1502-1509, 1511, 1513, 1515, 1517, 1520-1521, 1523-1526, 1533, 1536, 1541-1542, 1545, 1547, 1551-1552, 1554-1555, 1557-1560, 1562-1563, 1565-1568, 1570-1573, 1575, 1578-1581, 1583, 1589, 1592-1605, 1631, 1657, 1661, 1703
D6T LGP OEM  PLR00107, 109, 133-134
D6T LGP PAT  KSB00329-00331, 333, 335-338, 371, 373-374, 376-377, 382, 398, 404-405, 493, 515, 1128, 1130, 1132, 1134-1139, 1171-1174, 1176, 1185-1187, 1191-1192, 1194, 1196-1198, 1202-1203, 1210-1213, 1215, 1225-1226, 1232-1239, 1241-1243, 1246-1253, 1264-1266, 1299, 1310, 1320-1324, 1326, 1392-1393, 1399-1400, 1419, 1434, 1436, 1444-1445, 1448, 1452-1453, 1456, 1463-1469, 1474-1475, 1479-1481, 1487, 1498, 1501, 1522, 1524, 1529, 1553, 1578-1580, 1582-1583, 1590, 1600, 1612-1613, 1616-1620, 1623-1624, 1627-1632, 1634, 1636-1639, 1655, 1661-1663, 1666-1667, 1669-1670, 1672-1673, 1675-1684, 1687-1694, 1705, 1711, 1715-1720, 1735, 1738-1739, 1753, 1755, 1758-1760, 1762, 1765-1767, 1772-1778, 1780, 1782, 1805, 1811-1812, 1822, 1826, 1828, 1830-1831, 1833-1836, 1839-1843, 1845-1846, 1849-1852, 1854-1860, 1867, 1878-1879, 1882, 1884, 1887, 1889, 1891, 1897-1904, 1906, 1909, 1912-1913, 1921, 1929, 1932, 1934-1936, 1939-1942, 1944, 1946-1948, 1973
D6T XL GCT00922, 2023, 2246, 2337, 2491

GMK00100, 142, 275, 290, 426-427, 496, 499-500, 523-525, 528-530, 532-534, 538-539, 541, 551-556, 566-569, 571-582, 585, 609, 611, 625, 650, 667-673, 675-679, 681, 728, 740, 742-744, 748, 750, 756-757, 759-765, 770-775, 777-778, 797-798, 803-809, 1002, 1007-1012, 1014-1017, 1020-1022, 1033-1044, 1046, 1049-1056, 1058-1061, 1063-1073, 1086-1087, 1098-1100, 1105, 1121, 1131-1133, 1141, 1146-1151, 1154-1155, 1157-1160, 1162-1163, 1179-1180, 1183-1186, 1189, 1196, 1210, 1215, 1224, 1231, 1235, 1241, 1265-1270, 1273-1274, 1284-1285, 1287-1290, 1292-1294, 1311, 1314-1316, 1318, 1329, 1331, 1336-1340, 1343-1345, 1347-1349, 1351, 1353, 1355-1359, 1361-1362, 1364, 1375-1376, 1380, 1391-1394, 1398-1399, 1401, 1411-1413, 1424, 1426-1427, 1429, 1433, 1440, 1442-1443, 1445, 1447-1450, 1455, 1460-1461, 1463-1466, 1470-1473, 1481-1482, 1487-1488, 1490-1492, 1496-1497, 1499, 1505-1512, 1514, 1516-1517, 1519, 1522-1527, 1529-1531, 1533-1534, 1536, 1539-1541, 1543-1544, 1555-1556, 1566, 1603

LAE00685, 742, 860, 865

TSM00132-00137, 139-143, 146-148, 152, 154-157, 159-161, 163-165, 167-168, 171-173, 175-176, 178-181, 183, 185-186, 188
D6T XL PAT  DTD00240, 1077-1080, 1083-1087, 1089-1092, 1098-1106, 1114-1117, 1124-1125, 1127-1130, 1133, 1135, 1150-1152, 1155-1156, 1158, 1166, 1168-1169, 1175-1178, 1181, 1184, 1186-1187, 1189, 1192-1198, 1206-1207, 1209-1211, 1219-1220, 1227-1228, 1230-1236, 1244-1247, 1259-1260, 1265, 1269, 1275-1276
D6T XW  SLJ00125, 167, 179, 194-196, 200-201, 214, 241, 246-249, 266-271, 275-279, 282, 295-297, 329, 332, 335-337, 353, 1028-1034, 1036-1041, 1056-1067, 1074, 1077, 1079-1083, 1086-1109, 1113, 1120-1122, 1125-1127, 1130-1132, 1134-1135, 1138, 1140, 1146, 1152, 1154-1156, 1161-1167, 1169, 1172-1174, 1176-1177, 1179, 1181-1185, 1187-1188, 1190-1195, 1197-1199, 1202, 1204, 1206-1207, 1210-1211, 1213-1218, 1220-1227, 1230-1231, 1238-1239, 1241, 1243-1249, 1251-1253, 1255
D6T XW PAT RCW00269-00278, 329, 403, 1103-1109, 1114, 1117, 1141, 1146-1148, 1159-1161, 1164-1166, 1168-1169, 1184-1186, 1196-1200, 1203-1204, 1209, 1219-1220, 1238-1239, 1311-1316, 1329, 1331-1339, 1342-1349, 1351-1353, 1381-1382, 1389, 1399-1402, 1410, 1412, 1415, 1417, 1421-1434, 1436, 1438-1444, 1449, 1480, 1482-1483, 1485-1491, 1498-1499, 1505, 1510, 1514, 1517, 1519, 1521, 1523, 1526-1528, 1533, 1535, 1537, 1539, 1545

WRN00367
D7R II  AEC01730
D7R II LGP  ABJ01537, 1544, 1596, 1673, 1711
D7R II XR  AGN01744
D8R  RJM00120-00121
PL83  KSD00120, 175-178, 180, 192-194, 207-209, 211-221, 227-229, 231-241, 243, 245, 255-256, 259-265, 278-288, 299
PL87  KKJ00121, 186-188, 195-197, 199, 201-202, 204-221, 223-226, 229, 233-234, 238, 241-243, 251
*******Group  5*******
D6N LGP  DJY00989, 1156, 1561, 1617, 1669, 1699, 1703
D6N XL  DJA00752, 846, 998, 1024, 1079, 1189
*******Group  6*******
953D  LBP01293, 1295, 1358, 1362, 1372, 1416, 1419, 1424-1425, 1469, 1476, 1480-1481, 1488-1489, 1491-1492, 1495, 1498-1500, 1504-1505, 1508-1511, 1513-1515, 1518-1519, 1534-1536, 1538, 1542-1548, 1550-1552, 1556, 1558-1559, 1570, 1573, 1577-1584, 1589-1590, 1592-1595, 1609-1610, 1612-1613, 1618-1619, 1623-1624, 1628-1629, 1631-1632, 1637-1638, 1640-1642, 1645, 1647, 1652-1653, 1656-1666, 1675, 1678-1679, 1682-1684, 1687, 1690-1692, 1694-1696
963D  LCS00858, 946, 997, 1603, 1817, 1847, 1850, 1887, 1889-1895, 1898-1902, 1904, 1907, 1909, 1915, 1921, 1929, 1944, 1946-1947, 1949-1952, 1954-1955, 1958, 1960, 1964, 1966, 1969, 1971-1973, 1975, 1977-1978, 2085, 2089, 2141-2142, 2160, 2171, 2174, 2176-2178, 2180, 2182, 2185, 2188-2189, 2191, 2193-2197, 2199, 2201-2202, 2204-2208, 2211-2212, 2217-2219, 2230-2231, 2234, 2236-2238, 2240, 2242, 2245
973D  LCP00283, 294, 299, 304-305, 307, 310-312, 315, 320, 352-355, 357, 362-363, 366-367, 369-370
D6K LGP  DHA01040, 2037-2038, 2046, 2061, 2065, 2075, 2077, 2081-2082, 2086, 2089, 2091-2092, 2103, 2109-2112, 2115, 2117, 2122-2126, 2128-2133, 2137, 2140, 2142-2145, 2147, 2149-2150, 2152-2155, 2160-2161, 2164, 2167-2169, 2172-2174, 2192-2193, 2198, 2224-2225, 2228, 2238, 2241, 2245-2249, 2252-2254, 2256-2260, 2262, 2265-2268, 2280-2281, 2283-2285, 2287-2289, 2292-2303, 2305, 2307-2309, 2311-2312, 2314, 2317-2321, 2323-2328, 2330-2347, 2349-2351, 2354, 2357, 2359-2360, 2362
D6N LGP  GHS00204, 274, 454, 579, 790, 820, 835, 920, 1063, 1073, 1351
D6N XL LJR00646, 1601

MLW00295, 462, 669
D6R XL X  S6T00709
D6T LGP  KJL00534, 815, 856-857, 962, 1021, 1058, 1064, 1074, 1087, 1098, 1112, 1161, 1206, 1288
D6T P LGP  WCG00483, 486
D6T P XL  WFH00479
D6T XL  LAY01210, 1387
D6T XW  SKL00573, 581, 588, 593, 604
PL61  WGS00171, 180, 239
*******Group  7*******
D3K 2 LGP  KLL00112, 114, 291, 301, 339-340, 344-345, 359, 373, 381-385, 400-401, 454, 461-463, 465, 467, 473, 477, 479, 481, 494, 512, 515-516, 520-522, 525, 559, 573, 578-579, 581-582, 596, 602, 620, 645, 667, 669, 688, 694, 704, 714, 716-717, 723-724, 726, 741, 750-751, 761, 774, 779, 782-783, 798, 800, 809, 823, 909, 911
D3K 2 XL  KFF00101-00103, 292, 305-306, 315, 318-320, 325-327, 329-330, 337, 352, 361-364, 367, 371, 374, 384, 390-391, 396, 407, 424, 432, 434-435, 439, 445, 453, 485, 489, 491, 512
D4K 2 LGP  KRR00144, 177, 182, 237, 246, 277-278, 296, 298-299, 301-302, 304-306, 325-326, 340-344, 348, 355-357, 359-369, 371, 373-374, 377-378, 380-381, 391-392, 394-395, 402, 404, 411-412, 414-415, 422-423, 425, 428-429, 432, 434, 437, 441, 443, 446, 449-452, 457, 464-466, 469, 471-473, 475, 477-478, 481-482, 485, 487-490, 492-494, 496, 498-500, 502-506, 510, 513, 522, 524, 526-528, 535-537, 544-547, 549, 551, 554-556, 563, 567-571, 575-578, 581, 588, 600, 602-607, 611-612, 616, 621-622, 628, 630, 632, 634-637, 639-646, 648, 655, 661, 666, 668, 679, 682-684
D4K 2 XL  KMM00120, 122, 124, 161, 258-260, 267-268, 275, 292, 314, 321, 326, 358, 366-367, 373-376, 380, 382, 386, 391-393, 405-406, 408, 410, 419, 421-425, 428, 434, 437, 442, 444-445, 447-448, 450, 452, 458, 463, 466, 468, 475-477, 479, 482, 491, 493, 502-503, 506, 513, 517, 522, 529, 532, 535, 538-539, 541, 548, 558-559, 565-567, 578, 580, 584-590, 593, 595-597, 611-612, 615-616, 636, 645, 648-649, 654-656, 659-663, 672, 680-681, 687-690, 692
D4K LGP  RRR00404
D5K 2 LGP KYY00150-00151, 154-159, 220, 330, 443, 482, 490, 535-537, 552, 577-578, 580, 677, 679, 727, 730, 761, 769, 796, 806, 821, 829-830, 853-856, 863, 873-878, 906, 918, 920, 931, 935, 947-949, 951, 955, 958, 974, 985, 999, 1011-1013, 1015, 1022, 1028, 1030, 1032, 1056-1057, 1067, 1071, 1076, 1093, 1098, 1102-1106, 1112-1116, 1119-1121, 1143, 1149, 1152-1153, 1155-1156, 1159, 1162, 1165, 1174, 1177-1178, 1181, 1185, 1189-1191, 1193-1194, 1196, 1200, 1205, 1208, 1211, 1236-1241, 1250-1255, 1257-1258, 1268, 1275, 1290-1296, 1299-1301, 1303, 1314, 1339, 1341, 1344, 1351, 1354, 1357, 1359-1360, 1366, 1386, 1388, 1394, 1397, 1402, 1408, 1411, 1441, 1448, 1450-1451, 1453-1454, 1456-1457, 1462, 1465, 1470, 1494, 1497, 1502-1503, 1506, 1509-1510, 1517-1518, 1521, 1552, 1554, 1558, 1572, 1584-1585, 1589, 1633, 1636, 1638, 1640, 1642-1643, 1646-1649, 1651-1652, 1669, 1677, 1682, 1685, 1688, 1690, 1701-1703, 1705, 1718, 1720, 1722, 1724, 1726, 1728, 1730, 1732, 1735, 1741-1742, 1762, 1765-1766, 1768, 1770, 1772, 1776, 1778, 1780-1781, 1785-1786, 1790, 1794, 1798-1801, 1803-1804, 1806, 1808, 1811

TRF00188, 218
D5K 2 XL  KWW00140-00141, 143-146, 181, 184, 226, 280, 298, 335, 414, 416-420, 425-426, 428-430, 438, 442-443, 449, 454, 490, 507, 528, 530, 543, 554, 558-559, 596, 598-602, 633-636, 649, 655-656, 678-679, 683, 686, 711, 719, 723-724, 727, 730, 739, 742, 745, 747-748, 768-769, 778, 781, 784, 790, 797-798, 808, 816-817, 828, 830, 849, 854, 860-861, 865, 869-870, 876, 878-879, 881, 884, 890, 893-894, 904, 912, 921-922, 929, 931, 938, 941, 951-952, 961, 968, 973-975, 992, 994-995, 997-998, 1000-1001, 1003, 1005, 1007-1008, 1010-1011, 1013-1014, 1016, 1019, 1022, 1052, 1054-1055, 1061, 1065, 1067, 1074, 1111, 1113-1115, 1135, 1137, 1144, 1147, 1149, 1151, 1185-1186, 1194, 1199, 1210-1211, 1214, 1217, 1219, 1221-1223, 1226, 1228, 1230, 1232, 1256, 1258-1259, 1261, 1263-1264, 1269, 1274, 1277-1278, 1280-1283, 1285-1290
*******Group  8*******
D3K XL  FFF00165, 410, 766, 815
D4K XL  MMM00706
D5K LGP  YYY01186, 1650
*******Group  9*******
D5K XL  WWW00140, 393, 681, 1226
*******Group  10*******
D3K XL  FFF00818
D4K XL  MMM00414, 775
D5K LGP  YYY00707, 1665-1674
*******Group  11*******
D8T  KPZ01107, 3299
*******Group  12*******
D7E HKA00404

TAN00435, 479, 495-496, 1204-1205, 1213, 1219, 1222-1223, 1225, 1245, 1279-1284, 1318, 1322, 1325, 1327-1328, 1332, 1341, 1344, 1346, 1361-1362, 1364
D7E LGP SSH00302

TJA00424, 440, 442, 459-461, 469, 482, 484, 490-494, 497, 1102-1109, 1112-1113, 1146, 1158-1160, 1167-1170, 1172-1177, 1179-1183, 1185-1194, 1196-1200, 1203-1204, 1211-1213, 1215, 1219-1220, 1222, 1224-1226, 1228
*******Group  13*******
D8T FCT01038, 1061-1063, 1065, 1069-1071, 1073-1074, 1076, 1079-1083, 1087, 1089-1091, 1093, 1096, 1099-1100, 1102-1103, 1105, 1107-1108, 1110, 1113-1124, 1126-1127, 1129, 1156, 1160-1161, 1163-1164, 1169-1170, 1172-1173, 1175, 1177, 1179, 1181-1182, 1184-1186, 1188, 1190-1200, 1206-1211, 1213, 1215, 1219-1221, 1224-1226, 1231-1233, 1235-1241, 1243-1246, 1248, 1263-1264, 1266, 1268, 1270, 1272-1279, 1282-1283, 1285-1293, 1295, 1297-1307, 1309-1310, 1312, 1314-1318, 1320, 1322-1323, 1325-1326, 1335, 1343-1345, 1348-1349, 1355, 1357-1362, 1365-1366, 1373, 1393-1394, 1398-1399, 1407, 1409, 1413, 1416-1417, 1419, 1463, 1481, 1494, 1498-1501, 1503-1504, 1520, 1522, 1528, 1532

J8B01858, 2601, 4706, 4758

KPZ00493, 715, 1115, 1164, 1219, 1295, 1410, 1506, 1509, 1667, 2016, 2621, 2670, 2815, 2839, 2842, 2867, 2878-2879, 2908, 2920-2921, 3026, 3102, 3105, 3117, 3143, 3196, 3208, 3232, 3237, 3266, 3319, 3614, 3656, 3673, 3677, 3746, 3776, 3802, 3823, 3856, 3885, 3890-3891, 3893, 4107, 4170-4171

MLN00278, 350, 354, 358, 364, 368, 373, 384-385, 391, 406, 408, 412-413, 418-419, 423, 426, 450, 454-455, 470, 507, 509, 511, 516-517, 521, 532, 545-546, 559, 561-563, 572-575, 593, 606-613, 615, 657, 698-700, 711, 714, 724, 738, 744, 1500, 1502-1503, 1505-1506, 1509-1513, 1515-1516, 1520-1532, 1534, 1550, 1552, 1554, 1559-1564, 1568, 1571, 1573-1577, 1581, 1610, 1624-1627, 1634-1636, 1639-1640, 1642, 1644, 1652, 1662, 1678, 1728, 1730-1732, 1734-1739, 1741-1742, 1746, 1749-1759, 1762-1777, 1786-1796, 1808, 1811, 1813, 1815-1817, 1819, 1828-1831, 1834-1851, 1853-1854, 1856-1858, 1863, 1871-1872, 1876-1878, 1884-1885, 1888, 1890-1892, 1898-1899, 1901, 1903, 1908-1909, 1912, 1914-1916, 1918, 1920-1924, 1926-1927, 1929, 1932-1934, 1936, 1938-1961, 1966-1969, 1972-1979, 1982, 2017
D9T RJS00157, 476, 739, 928, 944-945, 1089, 1186, 1218, 1277, 1330, 1383, 1388, 1420, 1424, 1443, 1478, 1522, 1564-1565, 1663, 1682

TWG00414, 494
*******Group  14*******
D6K LGP  DHA02045, 2138
D6K XL  FBH02365, 2383, 2424, 2435, 2446, 2455-2456, 2458-2466, 2470, 2472-2473, 2475-2484, 2492, 2538, 2540, 2546, 2558-2559, 2570, 2599-2602, 2604-2609, 2621-2622, 2626-2629, 2634-2644, 2647-2648, 2650, 2652, 2656, 2667-2674, 2687
*******Group  15*******
D6K 2 LPG  RST00201-00202, 204-205, 207-209, 211-212, 214, 222-224, 234, 236-238, 242-243, 247-250, 253-254, 259, 262-263, 266-267, 269-270, 272-273, 278, 281, 286-290, 292, 302, 304, 306, 310, 312-313, 318-319, 321, 323, 326-333, 335-336, 338-340, 343, 350, 352, 355, 357-359, 362, 366-367, 370-371, 373, 377, 379, 381, 383, 386, 389-390, 393-394, 398-399, 402, 408, 412, 419, 423, 425, 427, 429-431, 434, 436-437, 439, 441, 449-455, 461-465, 467, 470, 472-473, 487, 489, 496, 498, 500-502, 504-505, 508-509, 511-512, 517-520, 522, 524, 527-529, 531, 533, 536, 539, 548, 550-557, 559-560, 570, 575-576, 580-581, 584, 587, 590, 593-594, 598-600, 602-604, 607-608, 610-613, 615-616, 618, 620, 622, 626, 628-631, 633-634, 641-652, 654, 656-661, 663, 668-669, 672-673, 676, 681-682, 686-687, 689, 693, 695, 699-700, 705-710, 712-713, 716-717, 723, 726, 728-730, 732-733, 735-736, 740-741, 743-746, 751, 753, 757, 764, 767, 770, 780, 782, 784, 787-788, 791-793, 795, 799, 805-806, 810, 812-815, 817, 821-822, 824, 826, 831-835, 837-838, 840, 847-850, 852-853, 855, 859, 861-866, 869-872, 874, 879-880, 882, 884-885, 887-888, 890-891, 894-895, 897, 900-904, 906, 908, 911-912, 915-918, 920, 923-928, 935, 937, 942-945
D6K 2 XL  WMR00202-00208, 210-212, 214-215, 227-231, 238-243, 245, 248, 251-252, 254, 256-259, 263-266, 268, 271, 273, 279, 281-283, 286-287, 290-291, 294, 296, 301, 303-307, 312, 314-315, 317, 320-321, 323, 325-328, 330, 332, 337-338, 340-342, 345-348, 350-352, 354, 356-359, 362-365, 367, 369, 371, 374, 377-381, 384, 386-390, 393, 398-401, 404-411, 414, 416-419, 421-424, 426, 428, 430, 432-436, 442, 447-449, 451, 454-455, 459-463, 465-469, 474, 476, 478, 481-482, 484-488, 490, 492-496, 499, 502-503, 506, 511, 517-524, 527-529, 531-535, 537-538, 543-546, 549-552, 554-555, 559, 561-562, 564, 566-569, 572-573, 577, 579-582, 586

PARTS NEEDED

Qty

Part Number Description
*******Group 1*******
8 8T8729 PIN-CONNECTOR
16 8T8737 PLUG-SEAL
1 1028801 KIT-RECEPTACLE
1 1552265 PLUG KIT-CONN
1 2039007 NUT (If Needed)
1 2702679 WASHER-LOCK (If Needed)
1 4555561 PL241 Cellular Radio Kit (Alternate to 4674161/">4674161)
1 4674161 PL641 Cellular Radio Kit (24V)
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 18% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 2*******
7 8T4121 WASHER-HARD (If Needed)
3 8T4185 BOLT-HEX HEAD (If Needed)
4 8T4195 BOLT-HEX HEAD (If Needed)
8 8T8729 PIN-CONNECTOR
16 8T8737 PLUG-SEAL
1 1028801 KIT-RECEPTACLE
1 1552265 PLUG KIT-CONN
1 2039007 NUT (If Needed)
1 2702679 WASHER-LOCK (If Needed)
1 3161011 COVER (If Needed)
1 3404119 BRACKET AS (If Needed)
1 4555561 PL241 Cellular Radio Kit (Alternate to 4674161/">4674161)
1 4674161 PL641 Cellular Radio Kit (24V)
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 18% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 3*******
8 8T8729 PIN-CONNECTOR
16 8T8737 PLUG-SEAL
1 1028801 KIT-RECEPTACLE
1 1552265 PLUG KIT-CONN
1 2039007 NUT (If Needed)
1 2702679 WASHER-LOCK (If Needed)
1 4555561 PL241 Cellular Radio Kit (Alternate to 4674161/">4674161)
1 4674161 PL641 Cellular Radio Kit (24V)
1 SOFTWARE1 Engine Software (If Needed)
1 SOFTWARE2 Transmission Software (If Needed)
1 SOFTWARE3 Machine Software (If Needed)
1 SOFTWARE4 Implement Software (If Needed)
1 SOFTWARE5 Monitor Software (If Needed)
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 32% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 4*******
8 8T8729 PIN-CONNECTOR
16 8T8737 PLUG-SEAL
1 1028801 KIT-RECEPTACLE
1 1552265 PLUG KIT-CONN
1 2039007 NUT (If Needed)
1 2702679 WASHER-LOCK (If Needed)
1 4674161 PL641 Cellular Radio Kit (24V)
1 4674163 PLE601 Network Manager Kit
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 18% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 5*******
7 8T4121 WASHER-HARD (If Needed)
3 8T4185 BOLT-HEX HEAD (If Needed)
4 8T4195 BOLT-HEX HEAD (If Needed)
8 8T8729 PIN-CONNECTOR
16 8T8737 PLUG-SEAL
1 1028801 KIT-RECEPTACLE
1 1552265 PLUG KIT-CONN
1 2039007 NUT (If Needed)
1 2702679 WASHER-LOCK (If Needed)
1 3161011 COVER (If Needed)
1 3404119 BRACKET AS (If Needed)
1 4674161 PL641 Cellular Radio Kit (24V)
1 4674163 PLE601 Network Manager Kit
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 18% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 6*******
8 8T8729 PIN-CONNECTOR
16 8T8737 PLUG-SEAL
1 1028801 KIT-RECEPTACLE
1 1552265 PLUG KIT-CONN
1 2039007 NUT (If Needed)
1 2702679 WASHER-LOCK (If Needed)
1 4674161 PL641 Cellular Radio Kit (24V)
1 4674163 PLE601 Network Manager Kit
1 SOFTWARE1 Engine Software (If Needed)
1 SOFTWARE2 Transmission Software (If Needed)
1 SOFTWARE3 Machine Software (If Needed)
1 SOFTWARE4 Implement Software (If Needed)
1 SOFTWARE5 Monitor Software (If Needed)
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 18% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 7*******
3 6V9805 BOLT-HEX HEAD (If Needed)
8 8T8729 PIN-CONNECTOR
16 8T8737 PLUG-SEAL
3 9X8256 WASHER (If Needed)
1 1028801 KIT-RECEPTACLE
1 1552265 PLUG KIT-CONN
1 1566175 CLIP-LADDER (If Needed)
1 2039007 NUT (If Needed)
1 2697650 PLATE AS. (If Needed)
1 2702679 WASHER-LOCK (If Needed)
1 4809645 PL641 Cellular Radio Kit (12V)
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 18% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 8*******
3 6V9805 BOLT-HEX HEAD (If Needed)
8 8T8729 PIN-CONNECTOR
16 8T8737 PLUG-SEAL
3 9X8256 WASHER (If Needed)
1 1028801 KIT-RECEPTACLE
1 1552265 PLUG KIT-CONN
1 1566175 CLIP-LADDER (If Needed)
1 2039007 NUT (If Needed)
1 2697650 PLATE AS. (If Needed)
1 2702679 WASHER-LOCK (If Needed)
1 4809645 PL641 Cellular Radio Kit (12V)
1 SOFTWARE1 Engine Software (If Needed)
1 SOFTWARE2 Transmission Software (If Needed)
1 SOFTWARE3 Machine Software (If Needed)
1 SOFTWARE4 Implement Software (If Needed)
1 SOFTWARE5 Monitor Software (If Needed)
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 18% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 9*******
3 6V9805 BOLT-HEX HEAD (If Needed)
8 8T8729 PIN-CONNECTOR
16 8T8737 PLUG-SEAL
3 9X8256 WASHER (If Needed)
1 1028801 KIT-RECEPTACLE
1 1552265 PLUG KIT-CONN
1 1566175 CLIP-LADDER (If Needed)
1 2039007 NUT (If Needed)
1 2697650 PLATE AS. (If Needed)
1 2702679 WASHER-LOCK (If Needed)
1 4674163 PLE601 Network Manager Kit
1 4809645 PL641 Cellular Radio Kit (12V)
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 18% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 10*******
3 6V9805 BOLT-HEX HEAD (If Needed)
8 8T8729 PIN-CONNECTOR
16 8T8737 PLUG-SEAL
3 9X8256 WASHER (If Needed)
1 1028801 KIT-RECEPTACLE
1 1552265 PLUG KIT-CONN
1 1566175 CLIP-LADDER (If Needed)
1 2039007 NUT (If Needed)
1 2697650 PLATE AS. (If Needed)
1 2702679 WASHER-LOCK (If Needed)
1 4674163 PLE601 Network Manager Kit
1 4809645 PL641 Cellular Radio Kit (12V)
1 SOFTWARE1 Engine Software (If Needed)
1 SOFTWARE2 Transmission Software (If Needed)
1 SOFTWARE3 Machine Software (If Needed)
1 SOFTWARE4 Implement Software (If Needed)
1 SOFTWARE5 Monitor Software (If Needed)
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 18% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 11*******
8 8T8729 PIN-CONNECTOR
16 8T8737 PLUG-SEAL
1 1028801 KIT-RECEPTACLE
1 1552265 PLUG KIT-CONN
1 2039007 NUT (If Needed)
1 2702679 WASHER-LOCK (If Needed)
1 4438462 ANTENNA AS (If Needed)
1 4555561 PL241 Cellular Radio Kit (Alternate to 4674161/">4674161)
1 4674161 PL641 Cellular Radio Kit (24V)
1 SOFTWARE1 Engine Software (If Needed)
1 SOFTWARE2 Transmission Software (If Needed)
1 SOFTWARE3 Machine Software (If Needed)
1 SOFTWARE4 Implement Software (If Needed)
1 SOFTWARE5 Monitor Software (If Needed)
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 15% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 12*******
8 8T8729 PIN-CONNECTOR
16 8T8737 PLUG-SEAL
1 1028801 KIT-RECEPTACLE
1 1552265 PLUG KIT-CONN
1 2039007 NUT (If Needed)
1 2702679 WASHER-LOCK (If Needed)
1 4438462 ANTENNA AS (If Needed)
1 4674161 PL641 Cellular Radio Kit (24V)
1 4674163 PLE601 Network Manager Kit
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 15% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 13*******
8 8T8729 PIN-CONNECTOR
16 8T8737 PLUG-SEAL
1 1028801 KIT-RECEPTACLE
1 1552265 PLUG KIT-CONN
1 2039007 NUT (If Needed)
1 2702679 WASHER-LOCK (If Needed)
1 4438462 ANTENNA AS (If Needed)
1 4674161 PL641 Cellular Radio Kit (24V)
1 4674163 PLE601 Network Manager Kit
1 SOFTWARE1 Engine Software (If Needed)
1 SOFTWARE2 Transmission Software (If Needed)
1 SOFTWARE3 Machine Software (If Needed)
1 SOFTWARE4 Implement Software (If Needed)
1 SOFTWARE5 Monitor Software (If Needed)
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 15% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 14*******
8 8T8729 PIN-CONNECTOR
16 8T8737 PLUG-SEAL
1 1028801 KIT-RECEPTACLE
1 1552265 PLUG KIT-CONN
1 2039007 NUT (If Needed)
1 2675002 BRACKET AS. (If Needed)
1 2702679 WASHER-LOCK (If Needed)
1 4674161 PL641 Cellular Radio Kit (24V)
1 4674163 PLE601 Network Manager Kit
1 SOFTWARE1 Engine Software (If Needed)
1 SOFTWARE2 Transmission Software (If Needed)
1 SOFTWARE3 Machine Software (If Needed)
1 SOFTWARE4 Implement Software (If Needed)
1 SOFTWARE5 Monitor Software (If Needed)
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 15% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 15*******
3 6V9805 BOLT-HEX HEAD (If Needed)
8 8T8729 PIN-CONNECTOR
16 8T8737 PLUG-SEAL
3 9X8256 WASHER (If Needed)
1 1028801 KIT-RECEPTACLE
1 1552265 PLUG KIT-CONN
1 1566175 CLIP-LADDER (If Needed)
1 2039007 NUT (If Needed)
1 2697650 PLATE AS. (If Needed)
1 2702679 WASHER-LOCK (If Needed)
1 4674161 PL641 Cellular Radio Kit (24V)
1 4674163 PLE601 Network Manager Kit
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 15% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.


ACTION REQUIRED

NOTE: This program provides for upgrade of Product Link cellular systems from 2G service to 3G service in North America, Costa Rica, and Honduras. If a machine in the Affected Product is no longer operating in North America, Costa Rica, or Honduras, this program does not apply.

Replace the cellular device (PL421 or PL522) with a new telematics device (PL241, PL641, or PLE641).

Caterpillar Electronic Technician (ET) 2014C and VIMSpc 2011A or newer should be used to perform any software updates.

Note: create a full Product Status Report (PSR) and ECM replacement files for the machine before performing the updates as some configurations and settings could be erased during the software installation process. This will allow a point of reference to restore the settings of the machine after the update.

Refer to the attached Rework Procedures.

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 1*******
0-500000 hrs,
0-720 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 4.0-hour job for Group 1
NOTE: Actual labor hours to perform this PSP repair should be claimed on a labor line, up to Service Letter Allowance. If actual labor hours are less than Service Letter Allowance, Dealer may claim for the difference as a miscellaneous expense line. The claim story should detail the labor hours and the labor rate for the miscellaneous expenses.

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 2*******
0-500000 hrs,
0-720 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 4.0-hour job for Group 2
NOTE: Actual labor hours to perform this PSP repair should be claimed on a labor line, up to Service Letter Allowance. If actual labor hours are less than Service Letter Allowance, Dealer may claim for the difference as a miscellaneous expense line. The claim story should detail the labor hours and the labor rate for the miscellaneous expenses.

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 3*******
0-500000 hrs,
0-720 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 4.0-hour job for Group 3
NOTE: Actual labor hours to perform this PSP repair should be claimed on a labor line, up to Service Letter Allowance. If actual labor hours are less than Service Letter Allowance, Dealer may claim for the difference as a miscellaneous expense line. The claim story should detail the labor hours and the labor rate for the miscellaneous expenses.

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 4*******
0-500000 hrs,
0-720 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 6.0-hour job for Group 4
NOTE: Actual labor hours to perform this PSP repair should be claimed on a labor line, up to Service Letter Allowance. If actual labor hours are less than Service Letter Allowance, Dealer may claim for the difference as a miscellaneous expense line. The claim story should detail the labor hours and the labor rate for the miscellaneous expenses.

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 5*******
0-500000 hrs,
0-720 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 6.0-hour job for Group 5
NOTE: Actual labor hours to perform this PSP repair should be claimed on a labor line, up to Service Letter Allowance. If actual labor hours are less than Service Letter Allowance, Dealer may claim for the difference as a miscellaneous expense line. The claim story should detail the labor hours and the labor rate for the miscellaneous expenses.

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 6*******
0-500000 hrs,
0-720 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 6.0-hour job for Group 6
NOTE: Actual labor hours to perform this PSP repair should be claimed on a labor line, up to Service Letter Allowance. If actual labor hours are less than Service Letter Allowance, Dealer may claim for the difference as a miscellaneous expense line. The claim story should detail the labor hours and the labor rate for the miscellaneous expenses.

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 7*******
0-500000 hrs,
0-720 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 4.0-hour job for Group 7
NOTE: Actual labor hours to perform this PSP repair should be claimed on a labor line, up to Service Letter Allowance. If actual labor hours are less than Service Letter Allowance, Dealer may claim for the difference as a miscellaneous expense line. The claim story should detail the labor hours and the labor rate for the miscellaneous expenses.

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 8*******
0-500000 hrs,
0-720 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 4.0-hour job for Group 8
NOTE: Actual labor hours to perform this PSP repair should be claimed on a labor line, up to Service Letter Allowance. If actual labor hours are less than Service Letter Allowance, Dealer may claim for the difference as a miscellaneous expense line. The claim story should detail the labor hours and the labor rate for the miscellaneous expenses.

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 9*******
0-500000 hrs,
0-720 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 6.0-hour job for Group 9
NOTE: Actual labor hours to perform this PSP repair should be claimed on a labor line, up to Service Letter Allowance. If actual labor hours are less than Service Letter Allowance, Dealer may claim for the difference as a miscellaneous expense line. The claim story should detail the labor hours and the labor rate for the miscellaneous expenses.

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 10*******
0-500000 hrs,
0-720 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 6.0-hour job for Group 10
NOTE: Actual labor hours to perform this PSP repair should be claimed on a labor line, up to Service Letter Allowance. If actual labor hours are less than Service Letter Allowance, Dealer may claim for the difference as a miscellaneous expense line. The claim story should detail the labor hours and the labor rate for the miscellaneous expenses.

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 11*******
0-500000 hrs,
0-720 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 4.0-hour job for Group 11
NOTE: Actual labor hours to perform this PSP repair should be claimed on a labor line, up to Service Letter Allowance. If actual labor hours are less than Service Letter Allowance, Dealer may claim for the difference as a miscellaneous expense line. The claim story should detail the labor hours and the labor rate for the miscellaneous expenses.

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 12*******
0-500000 hrs,
0-720 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 6.0-hour job for Group 12
NOTE: Actual labor hours to perform this PSP repair should be claimed on a labor line, up to Service Letter Allowance. If actual labor hours are less than Service Letter Allowance, Dealer may claim for the difference as a miscellaneous expense line. The claim story should detail the labor hours and the labor rate for the miscellaneous expenses.

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 13*******
0-500000 hrs,
0-720 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 6.0-hour job for Group 13
NOTE: Actual labor hours to perform this PSP repair should be claimed on a labor line, up to Service Letter Allowance. If actual labor hours are less than Service Letter Allowance, Dealer may claim for the difference as a miscellaneous expense line. The claim story should detail the labor hours and the labor rate for the miscellaneous expenses.

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 14*******
0-500000 hrs,
0-720 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 6.0-hour job for Group 14
NOTE: Actual labor hours to perform this PSP repair should be claimed on a labor line, up to Service Letter Allowance. If actual labor hours are less than Service Letter Allowance, Dealer may claim for the difference as a miscellaneous expense line. The claim story should detail the labor hours and the labor rate for the miscellaneous expenses.

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 15*******
0-500000 hrs,
0-720 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 6.0-hour job for Group 15
NOTE: Actual labor hours to perform this PSP repair should be claimed on a labor line, up to Service Letter Allowance. If actual labor hours are less than Service Letter Allowance, Dealer may claim for the difference as a miscellaneous expense line. The claim story should detail the labor hours and the labor rate for the miscellaneous expenses.



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 


Rework Procedure


Group Number 1   Group Number 2   Group Number 4   Group Number 5   Group Number 7   Group Number 9   Group Number 12   Group Number 15  
 
NOTE: Some machines now have the option of installing a PL241 Basic radio solution as an alternative to the PL641 Pro radio solution. If your machine is only reporting hours and location then install the PL241 Basic radio solution. If your machine is using a datalink connection (J1939) to obtain quality data (Fuel Usage, Working/Idle Times, Fault Codes, etc.) then install the PL641 Pro radio solution.

Before going to the Customer Site:

1. Refer to the proper installation instructions as shown in Image 1.1.1 below for all tools required to perform the 2G-3G upgrade from a legacy Product link to a 3G radio system. Carefully check the required parts listed under each group. Some machines have a recommended bracket for mounting the radio. These brackets are not required, but are recommended.
.
Image1.1.1
 
Note: An Ethernet (425-6889) service tool is required to flash the telematics device and radio.

Note: All configuration file part numbers are located at https://dealer.cat.com/en/products/technology/construction-technology/product-link.html Under the tab ?Sales Support?, click on the guide for configuration files named ?Next Gen Hardware Ordering Guide for Construction with Config Files and Lookup?. Configuration files for your particular machine are located in SISweb in Service Software Files > Flash Files section. Please verify for any related configuration files for your installation.

2. Download the flash files to your PC for updating the PL641 radio and PLE601 Network Manager:
.
Image1.2.1
 
Note: When installing a PL241 the firmware should be updated remotely through cellular communication (Flash Over The Air - FOTA). Create a System Technology Service Request and submit to Caterpillar to perform an over the air firmware update.

At the machine:

3. Perform installation instructions (see Image 1.1.1 above) for the 2G-3G upgrade from a legacy Product link device to a 3G radio system. Carefully check the required parts listed under each group. Some machines have a recommended bracket for mounting the radio. These brackets are not required, but are recommended.

4. Make sure to follow the entire process until the device performs a successful communication check.

5. If the device is not communicating, refer to UENR6983 to troubleshoot a PL241, refer to UENR5823 to troubleshoot a PLE641, and refer to UENR5824 to troubleshoot a PL641. Please complete a successful communication check before leaving the machine.

6. After the installation is complete, connect up to the machine using Cat ET, and take a Product Status Report (PSR).

7. Once the installation is completed please send all required documents to your PL Technical Communicator and make sure the Radio MAC address is among that documentation.

8. Contact your local PL administrator to deactivate the current legacy device by canceling the subscription from the VisionLink store.

9. Wait one hour after the subscription is canceled and machine history is canceled. The PL Administrator must then subscribe their new Telematics device. Log into the Dealer Service Portal and validate the equipment serial number and ownership in the Equipment Data System. Locate the equipment by the machine Serial Number. Confirm the customer, equipment data, and desired subscription level. Additional information and training can be located at www.dealer.cat.com/pl

Note: The wait time may vary during different times of the day.

Note: To have your software updated on PL241, create a System Technology Service Request and submit to Caterpillar. State that you would like to have the software on your PL241 updated, along with acknowledgment of customer consent. The DSN Tier 2 analysts will have the software on your radio updated. Please put FOTA in the Problem Description to help expedite the process.
 
 
Group Number 3   Group Number 6   Group Number 8   Group Number 10   Group Number 11   Group Number 13   Group Number 14  
 
NOTE: Some machines now have the option of installing a PL241 Basic radio solution as an alternative to the PL641 Pro radio solution. If your machine is only reporting hours and location then install the PL241 Basic radio solution. If your machine is using a datalink connection (J1939) to obtain quality data (Fuel Usage, Working/Idle Times, Fault Codes, etc.) then install the PL641 Pro radio solution.

Before going to the Customer Site:

1. Refer to the proper installation instructions as shown in Image 2.1.1 below for all tools required to perform the 2G-3G upgrade from a legacy Product link to a 3G radio system. Carefully check the required parts listed under each group. Some machines have a recommended bracket for mounting the radio. These brackets are not required, but are recommended.
.
Image2.1.1
 
Note: An Ethernet (425-6889) service tool is required to flash the telematics device and radio.

2. Please check the parts required very carefully for each machine. Some machines may require a software update to go along with the Telematics upgrade. If the software is not updated as well, then the claim may be rejected. Research the machine prefix in SIS and take a look at all associated service magazines and service letters that have been published.

3. Search the machine serial number in SIS and download all of the ECM flash files.

Note: These ECM flash files can be downloaded individually or as a single package in SIS. Cat ET version 2013B or later is required to use the flash file package feature in WinFlash.

Note: All configuration file part numbers are located at https://dealer.cat.com/en/products/technology/construction-technology/product-link.html Under the tab ?Sales Support?, click on the guide for configuration files named ?Next Gen Hardware Ordering Guide for Construction with Config Files and Lookup?. Configuration files for your particular machine are located in SISweb in Service Software Files > Flash Files section. Please verify for any related configuration files for your installation.

4. Download the flash files to your PC for updating the PL641 radio and PLE601 Network Manager:
.
Image2.2.1
 
Note: When installing a PL241 the firmware should be updated remotely through cellular communication (Flash Over The Air - FOTA). Create a System Technology Service Request and submit to Caterpillar to perform an over the air firmware update.

At the machine:

5. Perform installation instructions (see Image 2.1.1 above) for the 2G-3G upgrade from a legacy Product link device to a 3G radio system. Carefully check the required parts listed under each group. Some machines have a recommended bracket for mounting the radio. These brackets are not required, but are recommended.

6. Make sure to follow the entire process until the device performs a successful communication check.

7. If the device is not communicating, refer to UENR6983 to troubleshoot a PL241, refer to UENR5823 to troubleshoot a PLE641, and refer to UENR5824 to troubleshoot a PL641. Please complete a successful communication check before leaving the machine.

8. After the installation is complete, connect up to the machine using Cat ET, and take a Product Status Report (PSR).

9. After the PSR is finished, save an ECM replacement file for every single ECM. Go to Service -> Copy Configuration -> ECM replacement. Select Load from ECM for each ECM, and save each configuration to a secure location.

10. After all of the ECM replacement files have been saved, apply the flash files to the individual Product Link, engine, transmission, machine, implement, and monitor ECM's as needed using Winflash.

Note: Cat ET version 2013B or later is required to use the flash file package feature in WinFlash.
.
Image2.3.1
 
11. Once the flash process is completed, reprogram the ECMs with the previously saved ECM replacement files. Go back to Service -> Copy Configuration -> ECM Replacement, and load each ECM replacement file separately. Then select the Program ECM option at the bottom left and apply the configuration to the correct ECM.

12. Once the installation is completed please send all required documents to your PL Technical Communicator and make sure the Radio MAC address is among that documentation.

13. Contact your local PL administrator to deactivate the current legacy device by canceling the subscription from the VisionLink store.

14. Wait one hour after the subscription is canceled and machine history is canceled. The PL Administrator must then subscribe their new Telematics device. Log into the Dealer Service Portal and validate the equipment serial number and ownership in the Equipment Data System. Locate the equipment by the machine Serial Number. Confirm the customer, equipment data, and desired subscription level. Additional information and training can be located at www.dealer.cat.com/pl

Note: The wait time may vary during different times of the day.

Note: To have your software updated on PL241, create a System Technology Service Request and submit to Caterpillar. State that you would like to have the software on your PL241 updated, along with acknowledgment of customer consent. The DSN Tier 2 analysts will have the software on your radio updated. Please put FOTA in the Problem Description to help expedite the process.
 
 

Caterpillar Information System:

PRODUCT SUPPORT PROGRAM FOR REPLACING CELLULAR PRODUCT LINK DEVICES ON CERTAIN TRACK-TYPE TRACTORS, PIPE LAYERS, AND TRACK LOADERS PRODUCT SUPPORT PROGRAM FOR REPLACING CELLULAR PRODUCT LINK DEVICES ON CERTAIN TRACK-TYPE TRACTORS, PIPE LAYERS, AND TRACK LOADERS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE COMMON RAIL FUEL INJECTION PUMP ON CERTAIN 140M 2 MOTOR GRADERS, 336E EXCAVATORS, D6T TRACK-TYPE TRACTORS, 966K WHEEL LOADERS, AND 972K WHEEL LOADERS. PRODUCT SUPPORT PROGRAM FOR REPLACING THE COMMON RAIL FUEL INJECTION PUMP ON CERTAIN 140M 2 MOTOR GRADERS, 336E EXCAVATORS, D6T TRACK-TYPE TRACTORS, 966K WHEEL LOADERS, AND 972K WHEEL LOADERS.
PRODUCT SUPPORT PROGRAM FOR REPLACING THE VALVE LASH ADJUSTING SCREWS ON CERTAIN 793F, AND 797F OFF-HIGHWAY TRUCKS PRODUCT SUPPORT PROGRAM FOR REPLACING THE VALVE LASH ADJUSTING SCREWS ON CERTAIN 793F, AND 797F OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE HIGH PRESSURE FUEL RELIEF VALVE ON CERTAIN C9.3 ENGINES IN CERTAIN EXCAVATORS, FOREST MACHINES, MOTOR GRADERS, TRACK-TYPE TRACTORS, AND WHEEL LOADERS PRODUCT SUPPORT PROGRAM FOR REPLACING THE HIGH PRESSURE FUEL RELIEF VALVE ON CERTAIN C9.3 ENGINES IN CERTAIN EXCAVATORS, FOREST MACHINES, MOTOR GRADERS, TRACK-TYPE TRACTORS, AND WHEEL LOADERS
PRODUCT SUPPORT PROGRAM FOR REPLACING REAR SUSPENSION HEADS AND SEALING COMPONENTS ON CERTAIN 797F OFF-HIGHWAY TRUCKS PRODUCT SUPPORT PROGRAM FOR REPLACING REAR SUSPENSION HEADS AND SEALING COMPONENTS ON CERTAIN 797F OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE AIR-TO-AIR AFTERCOOLER (ATAAC) ON CERTAIN 770G, AND 772G OFF-HIGHWAY TRUCKS PRODUCT SUPPORT PROGRAM FOR REPLACING THE AIR-TO-AIR AFTERCOOLER (ATAAC) ON CERTAIN 770G, AND 772G OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE ALUMINUM ATAAC CORES WITH COPPER ATAAC CORES ON CERTAIN 793F, 793F XQ, 793F CMD, AND 793F AC OFF-HIGHWAY TRUCKS PRODUCT SUPPORT PROGRAM FOR REPLACING THE ALUMINUM ATAAC CORES WITH COPPER ATAAC CORES ON CERTAIN 793F, 793F XQ, 793F CMD, AND 793F AC OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REWORKING THE TRANSMISSION ON CERTAIN 797F OFF-HIGHWAY TRUCKS PRODUCT SUPPORT PROGRAM FOR REWORKING THE TRANSMISSION ON CERTAIN 797F OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REWORKING LEAKING LIFT CYLINDERS ON CERTAIN 272D SKID STEER LOADERS, 297D MULTI TERRAIN LOADERS, AND 299D COMPACT TRACK LOADERS PRODUCT SUPPORT PROGRAM FOR REWORKING LEAKING LIFT CYLINDERS ON CERTAIN 272D SKID STEER LOADERS, 297D MULTI TERRAIN LOADERS, AND 299D COMPACT TRACK LOADERS
PRODUCT SUPPORT PROGRAM FOR REWORKING THE TURBO AIR INTAKE HOSE CONNECTION ON CERTAIN 226B3 SKID STEER LOADERS PRODUCT SUPPORT PROGRAM FOR REWORKING THE TURBO AIR INTAKE HOSE CONNECTION ON CERTAIN 226B3 SKID STEER LOADERS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE NRS COOLER AND ARD HEAD ON CERTAIN 349E, AND 374E EXCAVATORS, AND 740B ARTICULATED TRUCKS PRODUCT SUPPORT PROGRAM FOR REPLACING THE NRS COOLER AND ARD HEAD ON CERTAIN 349E, AND 374E EXCAVATORS, AND 740B ARTICULATED TRUCKS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE TRACTION MOTOR, COUPLER, OR AXLE SHAFT ON CERTAIN 795F AC OFF-HIGHWAY TRUCKS PRODUCT SUPPORT PROGRAM FOR REPLACING THE TRACTION MOTOR, COUPLER, OR AXLE SHAFT ON CERTAIN 795F AC OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REPLACING CELLULAR PRODUCT LINK DEVICES ON CERTAIN WHEEL LOADERS, INTEGRATED TOOLCARRIERS, LANDFILL COMPACTORS, AND LANDFILL DOZERS PRODUCT SUPPORT PROGRAM FOR REPLACING CELLULAR PRODUCT LINK DEVICES ON CERTAIN WHEEL LOADERS, INTEGRATED TOOLCARRIERS, LANDFILL COMPACTORS, AND LANDFILL DOZERS
PRODUCT SUPPORT PROGRAM FOR REPLACING CELLULAR PRODUCT LINK DEVICES ON CERTAIN WHEEL LOADERS, AND LANDFILL COMPACTORS AND LANDFILL DOZERS PRODUCT SUPPORT PROGRAM FOR REPLACING CELLULAR PRODUCT LINK DEVICES ON CERTAIN WHEEL LOADERS, AND LANDFILL COMPACTORS AND LANDFILL DOZERS
PRODUCT SUPPORT PROGRAM FOR REPLACING CELLULAR PRODUCT LINK DEVICES ON CERTAIN WHEELED EXCAVATORS, EXCAVATORS, AND MATERIAL HANDLERS PRODUCT SUPPORT PROGRAM FOR REPLACING CELLULAR PRODUCT LINK DEVICES ON CERTAIN WHEELED EXCAVATORS, EXCAVATORS, AND MATERIAL HANDLERS
PRODUCT SUPPORT PROGRAM FOR REPLACING CELLULAR PRODUCT LINK DEVICES ON CERTAIN WHEELED EXCAVATORS, EXCAVATORS, MATERIAL HANDLERS, AND TELEHANDLERS PRODUCT SUPPORT PROGRAM FOR REPLACING CELLULAR PRODUCT LINK DEVICES ON CERTAIN WHEELED EXCAVATORS, EXCAVATORS, MATERIAL HANDLERS, AND TELEHANDLERS
PRODUCT SUPPORT PROGRAM FOR REPLACING CELLULAR PRODUCT LINK DEVICES ON CERTAIN ARTICULATED TRUCKS, MOTOR GRADERS, OFF-HIGHWAY TRUCKS, AND WHEEL TRACTOR-SCRAPERS PRODUCT SUPPORT PROGRAM FOR REPLACING CELLULAR PRODUCT LINK DEVICES ON CERTAIN ARTICULATED TRUCKS, MOTOR GRADERS, OFF-HIGHWAY TRUCKS, AND WHEEL TRACTOR-SCRAPERS
PRODUCT SUPPORT PROGRAM FOR REPLACING CELLULAR PRODUCT LINK DEVICES ON CERTAIN ARTICULATED TRUCKS, MOTORGRADERS, OFF-HIGHWAY TRUCKS, AND WHEEL TRACTOR-SCRAPER PRODUCT SUPPORT PROGRAM FOR REPLACING CELLULAR PRODUCT LINK DEVICES ON CERTAIN ARTICULATED TRUCKS, MOTORGRADERS, OFF-HIGHWAY TRUCKS, AND WHEEL TRACTOR-SCRAPER
PRODUCT SUPPORT PROGRAM FOR REPLACING CELLULAR PRODUCT LINK DEVICES ON CERTAIN CATERPILLAR PRODUCTS PRODUCT SUPPORT PROGRAM FOR REPLACING CELLULAR PRODUCT LINK DEVICES ON CERTAIN CATERPILLAR PRODUCTS
PRODUCT SUPPORT PROGRAM FOR REPLACING CELLULAR PRODUCT LINK DEVICES ON CERTAIN CATERPILLAR PRODUCTS PRODUCT SUPPORT PROGRAM FOR REPLACING CELLULAR PRODUCT LINK DEVICES ON CERTAIN CATERPILLAR PRODUCTS
PRODUCT SUPPORT PROGRAM FOR REWORKING THE DRIVE MOTORS ON CERTAIN 257D, 277D, 287D, 297D, 297D XHP MULTI-TERRAIN LOADERS AND 259D, 279D, 289D, 299D, 299D XHP COMPACT TRACK LOADERS PRODUCT SUPPORT PROGRAM FOR REWORKING THE DRIVE MOTORS ON CERTAIN 257D, 277D, 287D, 297D, 297D XHP MULTI-TERRAIN LOADERS AND 259D, 279D, 289D, 299D, 299D XHP COMPACT TRACK LOADERS
PRODUCT SUPPORT PROGRAM FOR REWORKING THE DRIVE MOTORS ON CERTAIN 299D AND 299D XHP COMPACT TRACK LOADERS PRODUCT SUPPORT PROGRAM FOR REWORKING THE DRIVE MOTORS ON CERTAIN 299D AND 299D XHP COMPACT TRACK LOADERS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE SOFTWARE ON CERTAIN TH337C, TH406C, TH414C, TH336C, TH407C, TH514C, TH417C, TL642C, AND TL943C TELEHANDLERS, AND C3.4B INDUSTRIAL ENGINES IN TELEHANDLERS, AND POSSIBLY REPAIRING THE ENGINE FOLLOWING TURBOCHAR PRODUCT SUPPORT PROGRAM FOR REPLACING THE SOFTWARE ON CERTAIN TH337C, TH406C, TH414C, TH336C, TH407C, TH514C, TH417C, TL642C, AND TL943C TELEHANDLERS, AND C3.4B INDUSTRIAL ENGINES IN TELEHANDLERS, AND POSSIBLY REPAIRING THE ENGINE FOLLOWING TURBOCHAR
PRODUCT SUPPORT PROGRAM FOR REPLACING THE PLATE ASSEMBLY FOR THE KICKOUT SYSTEM ON CERTAIN 416F, 420F, 422F, AND 430F BACKHOE LOADERS PRODUCT SUPPORT PROGRAM FOR REPLACING THE PLATE ASSEMBLY FOR THE KICKOUT SYSTEM ON CERTAIN 416F, 420F, 422F, AND 430F BACKHOE LOADERS
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