Usage:
| 23Feb2015 |
| (Revised 02Apr2015) |
D070
D390
D392
D600
| Containment - Before/After (Limited distribution) | PRODUCT SUPPORT PROGRAM FOR REPLACING THE COMMON RAIL FUEL INJECTION PUMP ON CERTAIN 140M 2 MOTOR GRADERS, 336E EXCAVATORS, D6T TRACK-TYPE TRACTORS, 966K WHEEL LOADERS, AND 972K WHEEL LOADERS. |
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| 1251 | PS90458 |
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| NOTE: | Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar. |
| NOTE: | This Containment Program can be administered either before or after a failure occurs. In either case the decision whether to apply the Program is made by the dealer and service rep. Obtain the service reps Goodwill Approver Code before completing the repair. EAME dealers should use their standard Industry Group specific goodwill approval codes. The Goodwill Approver Code must be included when submitting the claim. |
| NOTE: | When reporting the repair, use "PS90458" as the Part Number and "777R" as the Group Number. If administered before failure, use "56" as Warranty Claim Description and "T" as the SIMS Description Code. If administered after failure, use "96" as Warranty Claim Description Code and use "Z" as the SIMS Description Code. |
| NOTE: | The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst. |
| NOTE: | This Revised Service Letter replaces the 23Feb2015 (Revised 03Mar2015) Service Letter. Changes have been made to the Parts Needed. |
TERMINATION DATE |
| 31Aug2015 |
PROBLEM
| The existing 375-5244 or early production 3790150/">379-0150 common rail fuel injection pumps may fail on certain 140M 2 Motor Graders, 336E Excavators, D6T Track-Type Tractors, 966K, and 972K Wheel Loaders. If the existing common rail fuel injection pump fails the engine may exhibit no start, hard starting or loss of power. |
AFFECTED PRODUCT
| Model | Identification Number |
| *******Group 1******* | |
| 336E L | BZY00206, 579, 603, 1145, 1216, 1235, 1477, 1481, 1485, 1518, 1700, 1756, 1807, 1884, 2459, 2474 |
| *******Group 2******* | |
| D6T LGP | ZJB00155, 173, 524, 540 |
| D6T XL | GMK00122, 253, 275, 1105, 1114, 1147-1148 |
| D6T XW PAT | RCW00357, 1132, 1257, 1296, 1309 |
| *******Group 3******* | |
| 140M 2 | M9D01194, 1486 |
| 966K | TFS00117, 293, 334, 997 |
| 966K XE | NGX00225 |
| 972K | Z4W00274, 482 |
PARTS NEEDED
Qty |
Part Number | Description |
| *******Group 1******* | ||
| 1 | 6V8260 | SEAL-O-RING |
| 1 | 2287102 | SEAL-O-RING-STOR |
| 1 | 3790150 | PUMP GP-FUEL |
| 1 | 4154991 | VALVE AS-RELIEF |
| 1 | 4286096 | KIT-F PUMP LINE |
| In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 32% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. |
||
| *******Group 2******* | ||
| 1 | 6V8260 | SEAL-O-RING |
| 1 | 2287102 | SEAL-O-RING-STOR |
| 1 | 3790150 | PUMP GP-FUEL |
| 1 | 4154991 | VALVE AS-RELIEF |
| 1 | 4286096 | KIT-F PUMP LINE |
| In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 32% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. |
||
| *******Group 3******* | ||
| 1 | 6V8260 | SEAL-O-RING |
| 1 | 2287102 | SEAL-O-RING-STOR |
| 1 | 3790150 | PUMP GP-FUEL |
| 1 | 4154991 | VALVE AS-RELIEF |
| 1 | 4286096 | KIT-F PUMP LINE |
| In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 32% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. |
||
ACTION REQUIRED
| 1. Refer to Special Instruction, REHS5023, "Replacing the Fuel Injection Pump on Certain C9.3 Engines". Replace the existing 375-5244 or early production 3790150/">379-0150 common rail fuel injection pump with the new production 3790150/">379-0150 common rail fuel injection pump and new gasket 6V-8260. Install a new 356-5214 fuel line from the common rail fuel injection pump to the fuel rail. 2. Refer to C9.3 Disassembly and Assembly, KENR8149 "Engines for Caterpillar Built Machines". Replace the prior 362-0770 Pressure Relief Valve with 415-4991 Pressure Relief Valve, and 228-7102 O-ring. 3. Refer to Service Magazine, SEPD1928, "An Improved Fuel Injection Pump Group Is Used on Certain C9.3 Machine Engines", in order to record the common rail fuel injection pump serial number. This serial number must be entered into the containment service letter claim story. |