PRODUCT SUPPORT PROGRAM FOR REPLACING THE NRS COOLER AND ARD HEAD ON CERTAIN 349E, AND 374E EXCAVATORS, AND 740B ARTICULATED TRUCKS Caterpillar


PRODUCT SUPPORT PROGRAM FOR REPLACING THE NRS COOLER AND ARD HEAD ON CERTAIN 349E, AND 374E EXCAVATORS, AND 740B ARTICULATED TRUCKS

Usage:

TEBE2667-00

16Mar2015


B030
B160
E100
E500
E50B
E515
EADU

 
Containment -
Before/After

 (Limited distribution) 
  

PRODUCT SUPPORT PROGRAM FOR REPLACING THE NRS COOLER AND ARD HEAD ON CERTAIN 349E, AND 374E EXCAVATORS, AND 740B ARTICULATED TRUCKS

1087 108B 4439 5479 1702
PS90462
NOTE:

Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar.

NOTE:

This Containment Program can be administered either before or after a failure occurs. In either case the decision whether to apply the Program is made by the dealer and service rep. Obtain the service reps Goodwill Approver Code before completing the repair. EAME dealers should use their standard Industry Group specific goodwill approval codes. The Goodwill Approver Code must be included when submitting the claim.

NOTE:

When reporting the repair, use "PS90462" as the Part Number and "7777" as the Group Number. If administered before failure, use "56" as Warranty Claim Description and "T" as the SIMS Description Code. If administered after failure, use "96" as Warranty Claim Description Code and use "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.


TERMINATION DATE

30Sep2015

PROBLEM

The existing ARD head on certain 349E, and 374E Excavators, and 740B Articulated Trucks may fail. If the existing CRS system components fail they may cause additional machine down time for the customer.

AFFECTED PRODUCT

Model Identification Number
*******Group  1*******
740B  T4R00390, 443-444, 446, 486, 556, 611, 790, 1109, 1246, 1253, 1261-1262, 1316, 1329, 1352, 1861-1862, 1973, 1979, 2336, 2446, 2469, 2526-2527
*******Group  2*******
349E LC-VG  DGE00240, 250, 259, 263, 266-267, 281
*******Group  3*******
374F L  DNM00215, 232

PARTS NEEDED

Qty

Part Number Description
*******Group 1*******
4 7L6580 SEAL-O-RING
2 8T9588 SEAL-O-RING
3 9N5085 CLAMP-V-BAND
2 1187214 SEAL-O-RING
1 2388649 COOLANT-ELC
1 2842728 SENSOR GP-PRESS
2 2918208 SEAL-O-RING
1 2953099 PLUG-SPARK
1 2986488 SENSOR GP-PRESS
1 3003556 VALVE GP-SOL
1 3249290 BELLOWS AS
2 3319208 VALVE GP-SOL
2 3483425 GASKET
1 3500036 RELAY AS-SS
1 3851173 SENSOR GP-PRESS
1 4333677 HEAD AS-COMB
1 4369147 KIT-COOLER
1 4459452 VALVE GP-CHECK-A
1 4653804 ENGINE SOFTWARE
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 32% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 2*******
2 7L6580 SEAL-O-RING
3 9N5085 CLAMP-V-BAND
1 2388649 COOLANT-ELC
1 2842728 SENSOR GP-PRESS
2 2918208 SEAL-O-RING
1 2953099 PLUG-SPARK
1 2986488 SENSOR GP-PRESS
1 3003556 VALVE GP-SOL
1 3249290 BELLOWS AS
1 3319208 VALVE GP-SOL
2 3483425 GASKET
1 3500036 RELAY AS-SS
1 3851173 SENSOR GP-PRESS
1 4333677 HEAD AS-COMB
1 4355908 COOLER GP-EXH -B
1 4459452 VALVE GP-CHECK-A
1 4654004 ENGINE SOFTWARE
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 32% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 3*******
4 7L6580 SEAL-O-RING
2 8T9588 SEAL-O-RING
3 9N5085 CLAMP-V-BAND
2 1187214 SEAL-O-RING
1 2388649 COOLANT-ELC
1 2842728 SENSOR GP-PRESS
2 2918208 SEAL-O-RING
1 2953099 PLUG-SPARK
1 2986488 SENSOR GP-PRESS
1 3003556 VALVE GP-SOL
1 3249290 BELLOWS AS
2 3319208 VALVE GP-SOL
2 3483425 GASKET
1 3500036 RELAY AS-SS
1 3851173 SENSOR GP-PRESS
1 4333677 HEAD AS-COMB
1 4369147 KIT-COOLER
1 4459452 VALVE GP-CHECK-A
1 4658365 ENGINE SOFTWARE
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 32% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.


ACTION REQUIRED

Refer to the attached Rework Procedure.

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 1*******
0-5000 hrs,
0-48 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 10.0-hour job for Group 1

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 2*******
0-5000 hrs,
0-48 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 10.0-hour job for Group 2

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 3*******
0-5000 hrs,
0-48 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 10.0-hour job for Group 3



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 


Rework Procedure


Group Number 1  
 
Refer to the Disassembly and Assembly, KENR8151 for the correct procedures to perform the required updates.

1) Remove the previous NRS cooler and install the NRS cooler kit 436-9147 and bellows 324-9290 with clamps 9N-5085. Refer to the Special Instruction REHS7798, "Procedure for Removing and Installing the Exhaust Cooler (NRS) on All Tier 4 C15 and C18 Engines".

2) Remove the previous sensors and solenoids and install the new ARD pilot sensor 284-2728, ARD main sensor 298-6488 and two pilot solenoids 331-9208.

3) Remove the previous check valve and install the new fuel pump check valve 445-9452.

4) Remove the previous ARD head and install the new ARD head 433-3677 with two new gaskets 348-3425 and new plug 295-3099.

5) Remove the previous fuel pump solenoid and install the new fuel pump solenoid 300-3556.

6) Remove the previous NOx sensor and install the new NOx sensor 385-1173.

7) Flash the new engine software 465-3804 into the engine ECM.
 
 
Group Number 2  
 
Refer to the Disassembly and Assembly manual KENR8150 for the correct procedures to perform the required updates.

1) Remove the previous NRS cooler and install the NRS cooler 435-5908 and bellows 324-9290 with clamps 9N-5085.

2) Remove the previous sensors and solenoids and install the new ARD pilot sensor 284-2728, ARD main sensor 298-6488 and two pilot solenoids 331-9208.

3) Remove the previous check valve and install the new fuel pump check valve 445-9452.

4) Remove the previous ARD head and install the new ARD head 433-3677 with two new gaskets 348-3425 and new plug 295-3099.

5) Remove the previous fuel pump solenoid and install the new fuel pump solenoid 300-3556.

6) Remove the previous NOx sensor and install the new NOx sensor 385-1173.

7) Flash the new engine software 465-4004 into the engine ECM.
 
 
Group Number 3  
 
Refer to the Disassembly and Assembly manual UENR0132 for the correct procedures to perform the required updates.

1) Remove the previous NRS cooler and install the NRS cooler kit 436-9147 and bellows 324-9290 with clamps 9N-5085. Refer to the Special Instruction, REHS7798, "Procedure for Removing and Installing the Exhaust Cooler (NRS) on All Tier 4 C15 and C18 Engines".

2) Remove the previous sensors and solenoids and install the new ARD pilot sensor 284-2728, ARD main sensor 298-6488 and two pilot solenoids 331-9208.

3) Remove the previous check valve and install the new fuel pump check valve 445-9452.

4) Remove the previous ARD head and install the new ARD head 433-3677 with two new gaskets 348-3425 and new plug 295-3099.

5) Remove the previous fuel pump solenoid and install the new fuel pump solenoid 300-3556.

6) Remove the previous NOx sensor and install the new NOx sensor 385-1173.

7) Flash the new engine software 465-8365 into the engine ECM.
 
 

Caterpillar Information System:

PRODUCT SUPPORT PROGRAM FOR REPLACING THE TRACTION MOTOR, COUPLER, OR AXLE SHAFT ON CERTAIN 795F AC OFF-HIGHWAY TRUCKS PRODUCT SUPPORT PROGRAM FOR REPLACING THE TRACTION MOTOR, COUPLER, OR AXLE SHAFT ON CERTAIN 795F AC OFF-HIGHWAY TRUCKS
PRODUCT IMPROVEMENT PROGRAM FOR REMOVING CERTAIN REAR CRANKSHAFT SEALS FROM DEALER PARTS STOCK PRODUCT IMPROVEMENT PROGRAM FOR REMOVING CERTAIN REAR CRANKSHAFT SEALS FROM DEALER PARTS STOCK
PRODUCT SUPPORT PROGRAM FOR REPLACING THE ALTERNATOR HARNESS SUPPORT PLATE ON CERTAIN 735B, 740B, AND 740B EJECTOR ARTICULATED TRUCKS PRODUCT SUPPORT PROGRAM FOR REPLACING THE ALTERNATOR HARNESS SUPPORT PLATE ON CERTAIN 735B, 740B, AND 740B EJECTOR ARTICULATED TRUCKS
PRODUCT SUPPORT PROGRAM FOR REWORKING THE FUEL TANK ON CERTAIN 777D OFF-HIGHWAY TRUCKS PRODUCT SUPPORT PROGRAM FOR REWORKING THE FUEL TANK ON CERTAIN 777D OFF-HIGHWAY TRUCKS
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REMOVING CERTAIN 352-6378 AND 20R-2919 TURBOCHARGERS FROM DEALER PARTS STOCK PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REMOVING CERTAIN 352-6378 AND 20R-2919 TURBOCHARGERS FROM DEALER PARTS STOCK
PRODUCT SUPPORT PROGRAM FOR REPLACING THE TURBOCHARGER V-BAND CLAMPS ON CERTAIN 789D OFF-HIGHWAY TRUCKS EQUIPPED WITH 2100 HORSEPOWER ENGINES PRODUCT SUPPORT PROGRAM FOR REPLACING THE TURBOCHARGER V-BAND CLAMPS ON CERTAIN 789D OFF-HIGHWAY TRUCKS EQUIPPED WITH 2100 HORSEPOWER ENGINES
PRODUCT SUPPORT PROGRAM FOR REPLACING THE WATER PUMP ON CERTAIN 120M 2 MOTOR GRADERS, 324E, AND 329E EXCAVATORS, 2570C, 2670C, 563C, AND 573C WHEEL FELLER BUNCHERS, 950K, AND 962K WHEEL LOADERS, BG1000E, AP1000E, AND AP1055E ASPHALT PAVERS PRODUCT SUPPORT PROGRAM FOR REPLACING THE WATER PUMP ON CERTAIN 120M 2 MOTOR GRADERS, 324E, AND 329E EXCAVATORS, 2570C, 2670C, 563C, AND 573C WHEEL FELLER BUNCHERS, 950K, AND 962K WHEEL LOADERS, BG1000E, AP1000E, AND AP1055E ASPHALT PAVERS
PRODUCT IMPROVEMENT PROGRAM FOR REMOVING CERTAIN STEERING ACTUATOR VALVE GROUPS FROM DEALER PARTS STOCK PRODUCT IMPROVEMENT PROGRAM FOR REMOVING CERTAIN STEERING ACTUATOR VALVE GROUPS FROM DEALER PARTS STOCK
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REMOVING CERTAIN 136-7032 HOUSING ASSEMBLIES, 129-8359 FILTER GROUPS, 130-3214 FILTER GROUPS, AND 155-6061 FILTER GROUPS FROM DEALER PARTS STOCK PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REMOVING CERTAIN 136-7032 HOUSING ASSEMBLIES, 129-8359 FILTER GROUPS, 130-3214 FILTER GROUPS, AND 155-6061 FILTER GROUPS FROM DEALER PARTS STOCK
PRODUCT SUPPORT PROGRAM FOR INSTALLING A LOCK FOR THE AIR FILTER COVER ON CERTAIN 789D OFF-HIGHWAY TRUCKS PRODUCT SUPPORT PROGRAM FOR INSTALLING A LOCK FOR THE AIR FILTER COVER ON CERTAIN 789D OFF-HIGHWAY TRUCKS
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND REPLACING THE STEERING ACCUMULATOR CLAMPS ON CERTAIN 795F AC OFF-HIGHWAY TRUCKS PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND REPLACING THE STEERING ACCUMULATOR CLAMPS ON CERTAIN 795F AC OFF-HIGHWAY TRUCKS
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND REPLACING THE STEERING ACCUMULATOR CLAMPS ON CERTAIN 793F, 793F AC, 793F CMD, AND 793F XQ OFF-HIGHWAY TRUCKS PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND REPLACING THE STEERING ACCUMULATOR CLAMPS ON CERTAIN 793F, 793F AC, 793F CMD, AND 793F XQ OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REWORKING THE TURBO AIR INTAKE HOSE CONNECTION ON CERTAIN 226B3 SKID STEER LOADERS PRODUCT SUPPORT PROGRAM FOR REWORKING THE TURBO AIR INTAKE HOSE CONNECTION ON CERTAIN 226B3 SKID STEER LOADERS
PRODUCT SUPPORT PROGRAM FOR REWORKING LEAKING LIFT CYLINDERS ON CERTAIN 272D SKID STEER LOADERS, 297D MULTI TERRAIN LOADERS, AND 299D COMPACT TRACK LOADERS PRODUCT SUPPORT PROGRAM FOR REWORKING LEAKING LIFT CYLINDERS ON CERTAIN 272D SKID STEER LOADERS, 297D MULTI TERRAIN LOADERS, AND 299D COMPACT TRACK LOADERS
PRODUCT SUPPORT PROGRAM FOR REWORKING THE TRANSMISSION ON CERTAIN 797F OFF-HIGHWAY TRUCKS PRODUCT SUPPORT PROGRAM FOR REWORKING THE TRANSMISSION ON CERTAIN 797F OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE ALUMINUM ATAAC CORES WITH COPPER ATAAC CORES ON CERTAIN 793F, 793F XQ, 793F CMD, AND 793F AC OFF-HIGHWAY TRUCKS PRODUCT SUPPORT PROGRAM FOR REPLACING THE ALUMINUM ATAAC CORES WITH COPPER ATAAC CORES ON CERTAIN 793F, 793F XQ, 793F CMD, AND 793F AC OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE AIR-TO-AIR AFTERCOOLER (ATAAC) ON CERTAIN 770G, AND 772G OFF-HIGHWAY TRUCKS PRODUCT SUPPORT PROGRAM FOR REPLACING THE AIR-TO-AIR AFTERCOOLER (ATAAC) ON CERTAIN 770G, AND 772G OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REPLACING REAR SUSPENSION HEADS AND SEALING COMPONENTS ON CERTAIN 797F OFF-HIGHWAY TRUCKS PRODUCT SUPPORT PROGRAM FOR REPLACING REAR SUSPENSION HEADS AND SEALING COMPONENTS ON CERTAIN 797F OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE HIGH PRESSURE FUEL RELIEF VALVE ON CERTAIN C9.3 ENGINES IN CERTAIN EXCAVATORS, FOREST MACHINES, MOTOR GRADERS, TRACK-TYPE TRACTORS, AND WHEEL LOADERS PRODUCT SUPPORT PROGRAM FOR REPLACING THE HIGH PRESSURE FUEL RELIEF VALVE ON CERTAIN C9.3 ENGINES IN CERTAIN EXCAVATORS, FOREST MACHINES, MOTOR GRADERS, TRACK-TYPE TRACTORS, AND WHEEL LOADERS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE VALVE LASH ADJUSTING SCREWS ON CERTAIN 793F, AND 797F OFF-HIGHWAY TRUCKS PRODUCT SUPPORT PROGRAM FOR REPLACING THE VALVE LASH ADJUSTING SCREWS ON CERTAIN 793F, AND 797F OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE COMMON RAIL FUEL INJECTION PUMP ON CERTAIN 140M 2 MOTOR GRADERS, 336E EXCAVATORS, D6T TRACK-TYPE TRACTORS, 966K WHEEL LOADERS, AND 972K WHEEL LOADERS. PRODUCT SUPPORT PROGRAM FOR REPLACING THE COMMON RAIL FUEL INJECTION PUMP ON CERTAIN 140M 2 MOTOR GRADERS, 336E EXCAVATORS, D6T TRACK-TYPE TRACTORS, 966K WHEEL LOADERS, AND 972K WHEEL LOADERS.
PRODUCT SUPPORT PROGRAM FOR REPLACING CELLULAR PRODUCT LINK DEVICES ON CERTAIN TRACK-TYPE TRACTORS, PIPE LAYERS, AND TRACK LOADERS PRODUCT SUPPORT PROGRAM FOR REPLACING CELLULAR PRODUCT LINK DEVICES ON CERTAIN TRACK-TYPE TRACTORS, PIPE LAYERS, AND TRACK LOADERS
PRODUCT SUPPORT PROGRAM FOR REPLACING CELLULAR PRODUCT LINK DEVICES ON CERTAIN TRACK-TYPE TRACTORS, PIPE LAYERS, AND TRACK LOADERS PRODUCT SUPPORT PROGRAM FOR REPLACING CELLULAR PRODUCT LINK DEVICES ON CERTAIN TRACK-TYPE TRACTORS, PIPE LAYERS, AND TRACK LOADERS
PRODUCT SUPPORT PROGRAM FOR REPLACING CELLULAR PRODUCT LINK DEVICES ON CERTAIN WHEEL LOADERS, INTEGRATED TOOLCARRIERS, LANDFILL COMPACTORS, AND LANDFILL DOZERS PRODUCT SUPPORT PROGRAM FOR REPLACING CELLULAR PRODUCT LINK DEVICES ON CERTAIN WHEEL LOADERS, INTEGRATED TOOLCARRIERS, LANDFILL COMPACTORS, AND LANDFILL DOZERS
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.