1999/06/01 Caterpillar

Use 154-8100 Fuel System Arrangement And 154-8101 Fuel System Group To Measure Engine Fuel Flow{1250,0782}

Usage:

3408 and 3412 Electronic Engines or D300 and 3500 Engines

Warranty Category: M

Features/Benefits

* Versatile fuel flow measurement system used to help evaluate engine performance

* 154-8101 used with existing 8T-9300 Fuel Flow Monitor Hand-Held Display

* 154-8100 includes newer style 154-8106 Hand-Held Display

* 154-8100 consists of 2 groups: 1U-5306 Hose/Adapter Group (Large) and 154-8102 Fuel Flow Measurement System Group (each group must be ordered separately)

* Meter groups are fully field tested for accuracy

Flowmeters

* State-of-art loose geometry, gear-type flowmeters

* Fail-safe design prevents engine fuel starvation even if flowmeter becomes disabled by debris

* Flowmeter can be serviced in line

* Flow straighteners designed into inlet fitting

* Accuracy of ±0.5% of reading per flowmeter

* Non-intrusive sensor/transmitter (screws into flowmeter body)

* Transmitter contains a microprocessor that 1) linearizes output signal and 2) temperature corrects flow rates to provide accurate fuel flow and fuel temperature data

Specifications/Technical Information

Single Flowmeter

Calibration range - 189 to 1895 Lph (50 to 500 gph)

Accuracy - ±0.5% of reading

Two flowmeter system burn rate range - 0 to 1895 Lph (0 to 500 gph)

Operating Specifications

Ambient air temperature - 0 to 105°C (32 to 221°F)

Fuel temperature - -20 to 85°C (-4 to 185°F)

Storage temperature - -40 to 100°C (-40 to 212°F)

Maximum pressure - 862 kPa (125 psi)

Weights

154-8103 or 154-8104 Flowmeter - 8.10 kg (6.75 lbs)

154-8101 Flowmeter Group - 14.5 kg (32 lbs)

154-8102 Fuel Flow Measurement System Group - 17.30 kg (38 lbs)

1U-5306 Hose/Adapter Group (Large) - 5.50 kg (12 lbs)

154-8102 Fuel Flow Measurement System Group

(1) 154-8104 Fuel Flowmeters

(2) 156-1824 Sight Glasses

(3) 154-8107 Junction Box

(4) 8T-9280 Power Supply

(5) 5P-7366 Cable Assembly, Power

(6) 4C-9660 King Pelican Case (Decal NEEG2802, 154-8098 Component Foam Insert, and 154-8099 Lid Foam Insert)

(7) 154-8106 Hand-Held Display

(8) 154-8097 6.10 m (20 ft) Cable, 8T-9280 Power Supply to 154-8107 Junction Box

(9) 154-8095 6.10 m (20 ft) Cable, Meter/Display

Not shown:

NEHS0697; Tool Operating Manual

NIST Traceable Flowmeter Calibration Certificates

1U-5306 (large) Hose/Adapter Group (this group must be ordered separately)

154-8101 Fuel Flowmeter Group

(1) 154-8103 Fuel Flowmeter

(2) 156-1824 Sight Glass

(3) 154-8092 6.10 m (20 ft) Cable, Flowmeters to 8T-9300 Monitor

(4) 4C-9660 King Pelican Case with NEEG2803 Decal

(5) 154-8098 Component Foam Insert

(6) 154-8099 Lid Foam Insert

(7) NEHS0697 Tool Operating Manual

(8) NIST Traceable Flowmeter Calibration Certificates

Additional Components to make 154-8101 a complete test system

(1) 1U-5306 Hose/Adapter Group (Large)

(2) 8T-9300 Fuel Flow Monitor

(3) 8T-9280 Power Supply

(4) 5P-7366 Cable Assembly, Power

(5) 1U-5297 Cable Assembly, 8T-9280 Power Supply to 8T-9300 Monitor

Optional Items (available separately)

* 154-8093 6.10 m (20 ft) Extension Cable, connects 154-8103 Flowmeter to 154-8092 Cable; 154-8104 Flowmeter or 154-8107 Junction Box to 154-8095 Cable

* 1P-7438 Beaker for taking fuel density tests

* 1P-7408 Thermo-Hydrometer (range 29 to 41° API)

* 5P-2712 Thermo-Hydrometer (range 39 to 51° API)

* Cable Assembly connects 154-8103 or 154-8104 Flowmeter to DataView (contact CSTG)

Optional items for 154-8102 only (available separately)

* 154-8096 AC Power Supply Group (90 to 264 VAC, 47 to 63 Hz), connects directly to the 154-8107 Junction Box

* 131-5047 AC Power Plug Cable (USA plug), connects to 154-8096 AC Power Supply Group

* 137-0171 European Power Plug Adapter, connects to 131-5047 AC Power Plug

* 133-6975 AC Power Cable, 220 VAC (European Plug), connects to 154-8096 AC Power Supply Group

* 154-8105 Panel Mount Display

Optional items for 154-8101 only (available separately)

* 8T-9276 AC Power Supply, 110/220 VAC, 50/60 Hz switchable