1994/09/01 Caterpillar


Reworking Diesel And Gas Cylinder Heads On 6.25 Bore V Engines {1101}

Usage:


D379, G379, D398, G398, D399, G399 Commercial Engines

Diesel and Gas cylinder heads for the 6.25 bore V engines can be machined from the same basic casting. This has caused confusion for some dealers and customers. Although both heads can be machined from the same casting, a head that was originally machined for a diesel head may NOT be satisfactorily remachined into a gas head.

When a 6.25 V head is machined for a diesel application the intersection point between the center of the bore on the prechamber and the bottom deck of the head is 23.77 mm (.94 in) from the centerline of the cylinder. When a head is originally machined for a gas application the intersection point between the center of the bore for the spark plug adapter and the bottom deck is 26.99 mm (1.06 in) from the centerline of the cylinder.

If a dealer or customer reworks a diesel head into a gas head the intersection point ends up 3.22 mm (.13 in) too close to the centerline of the cylinder and hence too close to the valve seat of the V bores. A head reworked in this manner is NOT acceptable to Caterpillar because bottom deck head cracking may occur under normal operating conditions.

Heads reworked in this manner are NOT acceptable for core credit on a reman cylinder head from Caterpillar.

Caterpillar Information System:

1994/09/01 New Rear Camshaft Segments With Stronger Camshaft Flange Used {1210}
1994/09/01 Use Thread Lock On Bolts That Fasten Aftercooler Housing To Cylinder Block {1063}
1994/09/01 Turbocharger Turbine Nozzle Reusability Information {1052}
1994/09/01 New Operation And Maintenance Videos Available {0374}
1994/09/01 Improved Knock (Detonation) Sensor Group Replaces Detonation Sensor {1559}
1994/09/01 New Gasket Used In The Water Lines Group {1380}
1994/09/01 New Plunger In Fuel Pressure Regulating Valve {1250}
1994/09/01 New Cylinder Liner, Spacer Plate, Spacer Plate Gasket, And Cylinder Head Gasket Used {1216,1221,1124}
1994/09/01 New Gears And Pipe Plugs In Auxiliary Drive Group {1150,1165}
1994/09/01 New Gasket Provides Improved Sealing Between Air Compressor And Drive {1803}
1994/09/01 New PSG Governor With Pneumatic Air Head Control Available {1264}
1994/09/01 New Seals In Pump Fastener Group And Fuel Injection Pump Group Have Improved Heat Set Resistance {1251}
1994/09/01 Different Emergency Stop Push Buttons for Electronic Modular Control Panel II (EMCP II) {4490,4450}
1994/10/01 New Rear Crankshaft Seal Groups Available {1161}
1994/10/01 Fuel Priming Pump Can Be Installed On Either Left Or Right Side Service Fuel Filter Groups {1258}
1994/10/01 New Engine Crankshaft Rubber Damper Assembly Uses Improved Rubber Material {1205}
1994/10/01 Adjustment Of Air/Fuel Ratio Control Setting {1278}
1994/10/01 New Governor Control Assembly to Improve Acuator Stability {1289}
1994/10/01 New Spark Plug Tightening Specifications For Engines With Canadian Standards Association (CSA) Ignitions {1550}
1994/10/01 Longer Inch Cylinder Head Bolt Provides Increased Thread Engagement {1100}
1994/10/01 Remanufactured Crankshaft Interchangeability; Remanufactured "Upgrade To New" (UTN) Availability {1202}
1994/10/01 New Higher Capacity Oil Pump Used {1304}
1994/10/01 New Gas Pressure Regulator Assembly Used To Provide Increased Parts Commonality {5503}
1994/10/01 New 106-7408 Engine Oil Film (Decal) Available {7557}
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