2014/12/05 Caterpillar


A New Tube Is Now Used on Certain 3516 Engines {1319}

Usage:

3516C JTS
Engine:
3516C (S/N: PAG1-UP; TTJ1-UP; JTS1-UP; TKT1-UP; TKX1-UP; TKY1-UP)

Description of Change: The new tube has been improved with O-ring face fittings to withstand engine vibrations.

Adaptable To: The 464-1833 Tube As. replaces the existing 261-6796 Tube. The new tube assembly is adaptable back to first production on the serial numbers listed above.

When installing the new tube assembly use new parts that are listed in Table 1.

Table 1
Qty     New Part Number     Description    
1     464-1833     Tube As.    
1     0S-1588     Bolt    
4     165-3929     Bolt    
2     0S-1594     Bolt    
1     0S-1595     Bolt    
1     228-7093     O-Ring Seal    
1     238-5084     O-Ring Seal    
4     2B-2695     Bolt    
1     352-7222     Check Valve Gp    
1     3P-0653     O-Ring Seal    
1     459-0643 (1)     Ball Valve    
1     459-1810     Plate    
1     459-7295     Flange    
1     4B-3140     Cover    
6     5M-2894     Washer    
1     5P-5846     O-Ring Seal    
1     6V-5100     O-Ring Seal    
1     6V-9008     Elbow Adapter    
4     9M-1974     Washer    
( 1 ) Only used when RH 447-8608 Jacket Water Heater Mounting Gp or 430-2747 Jacket Water Heater Mounting Gp are used.
This change is effective for the serial numbers listed in Table 2.

Table 2
Effective Serial Numbers    
S/N:PAG00483-UP    
S/N:JTS00523-UP    
S/N:TTJ00638-UP    
S/N:TKT00244-UP    
S/N:TKX00206-UP    
S/N:TKY00329-UP    

Installation Procedure




    Illustration 1g03741693

    (1) 261-6796 Tube

    (2) Bracket

  1. Remove tube (1) and bracket (2) from the engine.



    Illustration 2g03741868

    (3) 0S-1595 Bolt




    Illustration 3g03741875

    (4) 0S-1588 Bolt

  1. After removing tube (1) and bracket (2) replace bolt (3) and bolt (4).



    Illustration 4g03741882

    (5) Elbow Assembly

  1. Remove elbow assembly (5).



    Illustration 5g03741918

    (6) 4B-3140 Cover

    (7) 5P-5846 O-Ring Seal

    (8) 0S-1594 Bolts

    (9) 5M-2894 Washers

    Note: Verify that the O-ring (7) is in the plate groove before installation.

  1. Install cover (6) with O-ring (7), bolt (8), and washer (9).



    Illustration 6g03741941

    (10) Elbow

    (11) Plate

  1. Remove elbow (10) and plate (11) from the pre-lube and oil cooler.



    Illustration 7g03741951

    (9) 5M-2894 Washers

    (12) 459-1810 Plate

    (13) 3P-0653 O-Ring Seal

    (14) 165-3929 Bolts

    (15) 459-7295 Flange

    (16) 6V-5100 O-Ring Seal

    (17) 2B-2695 Bolts

    (18) 9M-1974 Washers

  1. Install plate (12) with O-ring (13), bolts (14) and washers (9).

  1. Install flange (15) with O-ring (16), bolts (17) and washers (18).



    Illustration 8g03742050

    (19) 6V-9008 Elbow

    (20) 238-5084 O-Ring Seal

    (21) 228-7093 O-Ring Seal

    (22) 352-7222 Check Valve

  1. Install elbow (19) with O-ring (20) and O-ring (21).

  1. Install check valve (22).



    Illustration 9g03742066

    (23) 464-1833 Tube As.

  1. Install tube assembly (23).

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