Final Drive - Assemble
Assembly Procedure
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Required Tools     | |||
Tool     | Part Number     | Part Description     | Qty     |
A     | 1P - 2420     | Repair Stand     | 1     |
B     | 1U - 6400     | Puller     | 1     |
C     | 5P - 8707     | Plate     | 1     |
1P - 0520 | Driver Group     | 1     | |
5F - 7366 | Forcing Bolt     | 1     | |
8T - 0207 | Bolt     | 2     | |
3H - 0465 | Puller Plate     | 2     | |
1P - 5546 | Cross Block     | 1     | |
D     | 161 - 4350     | Duo-Cone Seal Installer     | 1     |
165 - 5192 | Cord Stock     | 1     | |
E     | 1U-5933     | Installer     | 1     |
- Use Tooling (E) and Tooling (D) to assemble Duo-Cone seal (28) . Use Tooling (E) to install Duo-Cone seal (29) .
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Illustration 1 | g03034756 |
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Illustration 2 | g03034757 |
- Install O-ring seals (27) and cover (29) Install cap screws (28) .Tighten cap screws (28) to a torque of50 N·m (36 lb ft).
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Illustration 3 | g03034776 |
- Install plates (25) and discs (26) .
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Illustration 4 | g03034777 |
- Install piston (24) .
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Illustration 5 | g03034779 |
- Install springs (22) and brake shaft (23) .
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Illustration 6 | g03034781 |
- Use Tooling (C) to apply pressure on the pushing disc (20) . Install the retaining ring (21) .
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Illustration 7 | g03034796 |
- Install flange (19) and bolts (18) , on final drive (3) . Install final drive (3) on to Tooling (A) . The weight of final drive (3) is 163 kg (360 lb).
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Illustration 8 | g03034817 |
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Illustration 9 | g03034820 |
- Install planet carrier (13) and retaining ring (12) .
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Illustration 10 | g03034823 |
- Install planet gears (11) , install retaining ring (10) and, sun gear (12) .
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Illustration 11 | g03034828 |
- Install spacer (9) onto the sun gear (8) .
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Illustration 12 | g03034831 |
- Install sun gear (8) .
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Illustration 13 | g03034833 |
- Install planet gear carrier (6) and retaining ring (7) .
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Illustration 14 | g03034836 |
- Install planet gears (5) and retaining ring (4) .
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Illustration 15 | g03034839 |
- Install housing (1) with O-ring seal, install bolts (2) Remove final drive (3) from Tooling (A) . The weight of the final is approximately 254 kg (560 lb).
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Illustration 16 | g03034842 |
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