980M Tier 4 and 982M Tier 4 Wheel Loaders Power Train Caterpillar


Torque Converter, Transmission and Output Transfer Gears - Remove

Usage:

982M F9A

Removal Procedure

Table 1
Required Tools 
Tool  Part Number  Part Description  Qty 
369-5916  Link Bracket 

Start By:

a. Remove the hydraulic tank.

b. Remove the clean emissions module.

c. Remove the crankcase guard.

d. Remove the power train guard (Transmission).

e. Remove the rear drive shaft.

f. Remove the center drive shaft.

g. Remove the steering control valve.



    Illustration 1g03422680

  1. Disconnect hose assemblies (1) and (2). Remove clips (3).


    Illustration 2g03422689

  2. Disconnect tube assemblies (4) and (5).


    Illustration 3g03422694

  3. Loosen clips (6). Disconnect tube assembly (7).


    Illustration 4g03422697

  4. Loosen clamp (8).


    Illustration 5g03422703

  5. Disconnect hose assemblies (9). Remove clip (10).


    Illustration 6g03422706

  6. Disconnect hose assembly (11).


    Illustration 7g03422747

  7. Disconnect hose assembly (12)

    .



    Illustration 8g03422764

  8. Remove fill tube assembly (13).


    Illustration 9g03422769

  9. Install Tooling (A) and a suitable lifting device to torque converter, transmission, and output transfer gears assembly (14). The weight of torque converter, transmission, and output transfer gear assembly (14) is approximately 1700 kg (3748lb). Apply slight lifting tension.


    Illustration 10g03422776


    Illustration 11g03422796

  10. Remove transmission mounting bolts (15). Loosen engine mounting bolts (18).

  11. Use two people to remove mount assembly (16). The weight of mount assembly (16) is approximately 25 kg (55 lb). Remove bolts (17) and remove mount assembly (16). Repeat for the opposite side.


    Illustration 12g03422801

  12. Slightly raise torque converter, transmission, and output transfer gears (14). Position suitable blocking (20) to support engine (22), as shown. Remove clip (19).

  13. Remove bolts (21) and remove torque converter, transmission, and output transfer gears assembly (14).

Caterpillar Information System:

966H and 972H Wheel Loaders PowerTrain Tire and Rim (Front) - Remove and Install
966H and 972H Wheel Loaders PowerTrain Drive Shaft (Rear) - Remove and Install
966H and 972H Wheel Loaders PowerTrain Drive Shaft (Center) - Remove and Install
980M Tier 3, 982M Tier 3 and 980L Tier 3 Wheel Loader Power Train Modulating Valve (Transmission Clutch) - Remove
966M and 972M Wheel Loaders Capacities (Refill)
980M Tier 3, 982M Tier 3 and 980L Tier 3 Wheel Loader Power Train Modulating Valve (Transmission Clutch) - Install
966H and 972H Wheel Loaders PowerTrain Carrier Bearing (Drive Shaft) - Remove and Install
3500 Engines Pistons and Connecting Rods - Install
966M and 972M Wheel Loaders System Pressure Release
D10T2 Track-Type Tractor Machine Systems Implement Control Valve - Disassemble
966M and 972M Wheel Loaders Backup Alarm - Test - If Equipped
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966H and 972H Wheel Loaders PowerTrain Trunnion Support (Oscillating Axle, Rear) - Remove and Install
D6T Track-Type Tractor Window Washer Reservoir - Fill
D10T2 Track-Type Tractor Machine Systems Implement Control Valve - Assemble
2013/08/28 An Improved Service Brake Hose is Used on Certain 966H and 972H Wheel Loaders {4257, 5057}
966H and 972H Wheel Loaders PowerTrain Axle Housing - Disassemble
966H and 972H Wheel Loaders PowerTrain Axle Housing - Assemble
980M Tier 4 and 982M Tier 4 Wheel Loaders Power Train Torque Converter, Transmission and Output Transfer Gears - Install
2013/09/26 An Improved Spool is Now Used for Grapple Control Valves on Certain Wheel Skidders to Improve Tong Cycle Times {5051}
966H and 972H Wheel Loaders PowerTrain Control Manifold (Axle Oil Flow Divider) - Disassemble
966H and 972H Wheel Loaders PowerTrain Control Manifold (Axle Oil Flow Divider) - Assemble
966H and 972H Wheel Loaders PowerTrain Differential Pinion - Assemble
966H and 972H Wheel Loaders PowerTrain Limited Slip Differential - Assemble
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