966H and 972H Wheel Loaders PowerTrain Caterpillar


Control Manifold (Axle Oil Flow Divider) - Assemble

Usage:

966H BJ6

Specifications




Illustration 1g03357600

Table 1
Specification for 237-8180 Control Manifold Gp    
Item     Qty     Part     Specification Description    
1     1     237-8181 Flow Divider Valve     Torque to
135.5 ± 2.5 N·m (99.9 ± 1.8 lb ft).    
2     1     237-8183 Relief Valve Gp     Torque to
35.4 ± 1.5 N·m (26.1 ± 1.1 lb ft).    
3     2     142-8977 Check Valve Gp     Torque to
68.0 ± 5.4 N·m (50.1 ± 3.9 lb ft).    
-     -     -     Cracking pressure of the check valve is
170 kPa (25 psi) at
0.95 L/min (0.25 US gpm).    



Illustration 2g03357619

Table 2
Specification for 432-5661 Control Manifold Gp    
Item     Qty     Part     Specification Description    
1     -     -     Torque to
27.1 ± 1.4 N·m (239.9 ± 12.4 lb in).    
2     1     373-9483 Relief Valve Gp     Torque to
37.5 ± 3.5 N·m (27.7 ± 2.6 lb ft).    
3     1     224-4530 Relief Valve Gp     Torque to
35.0 ± 3.5 N·m (25.8 ± 2.6 lb ft).    
4     1     423-1787 Spring     Length under test force is
18.0 mm (0.70 inch).
Test force is
32.0 ± 2.4 N (7.2 ± 0.5 lb).
Free length after test is
26.42 mm (1.04 inch).    
5     1     9J-5754 Spring     Length under test force is
38.51 mm (1.516 inch).
Test force is
66.7 ± 5.3 N (15.0 ± 1.2 lb).
Free length after test is
50.5 mm (1.99 inch).    
6     -     -     Tighten the nut to
6.1 ± 0.7 N·m (53.9 ± 6.2 lb in)    

Assembly Procedure




    Illustration 3g01151857

  1. Install O-ring seals (9) and backup ring (10) onto relief valve (8) .



    Illustration 4g01151855

  1. Install relief valve (8) into control manifold (1). Tighten relief valve (8) to a torque of 35 ± 4 N·m (26 ± 3 lb ft).



    Illustration 5g01151854

  1. Install O-ring seals (6) and backup rings (7) onto flow divider valve (3) .



    Illustration 6g01151853

  1. Install O-ring seals (4) and backup ring (5) onto check valve (2). Repeat this Step for the other check valve.



    Illustration 7g01151852

  1. Install check valves (2) into control manifold (1). Tighten check valves (2) to a torque of 35 ± 4 N·m (26 ± 3 lb ft).

  1. Install flow divider valve (3) into control manifold (1). Tighten flow divider valve (3) to a torque of 68 ± 7 N·m (50 ± 5 lb ft).

End By: Install the control manifold.

Caterpillar Information System:

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