C15 On-highway Engine Caterpillar


Compression Brake - Assemble

Usage:

C15 BXS

Assembly Procedure

Table 1
Required Tools 
Tool  Pt. No.  Description  Qty 
1P-1857  Retaining Ring Pliers 

Note: Inspect all O-ring seals for wear or for damage. Replace the components, if necessary.


NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.


    Note: Step 1 through Step 3 must be performed at two locations.



    Illustration 1g01011557

    ------ WARNING! ------

    Improper assembly of parts that are spring loaded can cause bodily injury.

    To prevent possible injury, follow the established assembly procedure and wear protective equipment.


  1. Install pistons (19) and pushrod assemblies (22).

  2. Install springs (17) and (18).

  3. Install washers (21) and retaining rings (20). Use Tooling (A) to install retaining rings (20).

  4. Install autolash assemblies (16) and tighten nuts (15).

    Note: Step 5 through Step 7 must be performed at two locations.



    Illustration 2g01011512

    ------ WARNING! ------

    Improper assembly of parts that are spring loaded can cause bodily injury.

    To prevent possible injury, follow the established assembly procedure and wear protective equipment.


  5. Install pistons (14) and pushrod assemblies (9). Install springs (13).

  6. Install spring retainers (12) and retainers (11).

  7. Use Tooling (A) to install retaining rings (10).

    Note: Step 8 through Step 10 must be preformed at two locations.



    Illustration 3g01011477

    ------ WARNING! ------

    Improper assembly of parts that are spring loaded can cause bodily injury.

    To prevent possible injury, follow the established assembly procedure and wear protective equipment.


  8. Install spool assemblies (4).

  9. Install springs (5) and (6).

  10. Install covers (8) and screws (7).


    Illustration 4g01011257


    Illustration 5g01011521

  11. Install O-ring seals on solenoid (1).

  12. Install solenoid (1).

  13. Secure harness assembly with harness clip (3) and screw (2).

End By:

  1. Install the compression brake. Refer to the Disassembly and Assembly Manual, "Compression Brake - Install".

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