- Excavator:
- 320D (S/N: DFB1-UP; KGF1-UP; TDH1-UP; FAL1-UP; KLM1-UP; WJN1-UP; GDP1-UP; SNS1-UP; BWZ1-UP)
- 320D2 (S/N: YEA1-UP; PBB1-UP; TMF1-UP; KHR1-UP; KBS1-UP; ZCS1-UP)
- 323D (S/N: GTF1-UP)
- 320D2 (S/N: YEA1-UP; PBB1-UP; TMF1-UP; KHR1-UP; KBS1-UP; ZCS1-UP)
Introduction
This Special Instruction outlines the installation procedure to retrofit a 270-5974 Check and Relief Valve Ar (Boom Lowering Control Valve), a 419-5123 Check and Relief Valve Ar (Stick Lowering Control Valve), and a 419-5136 Stick Cylinder Lines Gp on the machines listed above.
Do not perform any procedure or order any parts that are outlined in this publication until you understand the information.
Safety
NOTICE |
---|
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products. Dispose of all fluids according to local regulations and mandates. |
Hydraulic oil pressure can remain in the hydraulic systems after the engine and pump have been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic systems. To prevent possible injury, refer to the section, Testing and Adjusting, "Hydraulic System Pressure - Release" before any fitting, hose or component is loosened, tightened, removed or adjusted. When possible, the bucket or attachment must always be lowered to the ground before service is started. When it is necessary for the boom to be in the raised position while tests or adjustments are done, be sure that the boom, stick and bucket or attachment have correct support. The swing lock (if equipped) must be engaged before service is started. Always move the machine to a location away from the travel of other machines. Be sure that other personnel are not near the machine when the engine is running and tests or adjustments are being made. |
Required Parts
270-5974 Check and Relief Valve Ar
286-6495 Boom Cylinder Lines Gp     | |||
---|---|---|---|
Item     | Part Number     | Part Name     | Qty     |
1     | 4I-1674     | Clip     | 4     |
2     | 7K-1181     | Cable Strap     | 12     |
3     | 119-2804     | Support As     | 2     |
4     | 149-1738     | Clip     | 4     |
5     | 225-4785     | Load Control Valve Gp     | 2     |
6     | 266-1110     | Tube As     | 1     |
7     | 266-1111     | Tube As     | 1     |
8     | 266-1114     | Tube As     | 1     |
9     | 266-1115     | Tube As     | 1     |
10     | 266-1116     | Support As     | 2     |
11     | 266-1147     | Hose As (1)     | 1     |
323-6157 | Permanent Coupling As     | 2     | |
161-1833 | Hydraulic Hose     | 44 cm (17.3 inch)     | |
12     | 320-0013     | Hose As     | 2     |
13     | 278-6587     | Block     | 1     |
14     | 278-6593     | Hose As (1)     | 2     |
124-2150 | Permanent Coupling     | 2 (one per hose assembly)     | |
7I-1024 | Hose Guard     | 90 cm (35.4 inch) (per hose assembly)     |
|
122-6871 | Hydraulic Hose     | 86 cm (33.9 inch) (per hose assembly)     |
|
124-2119 | Permanent Coupling     | 2 (one per hose assembly)     | |
15     | 278-6875     | Support As     | 1     |
16     | 278-6877     | Support As     | 1     |
17     | 286-6731     | Hose As     | 2     |
18     | 286-6720     | Tube As     | 1     |
19     | 286-6721     | Tube As     | 1     |
20     | 148-8326     | Connector As (2)     | 2     |
3J-7354 | O-Ring Seal     | 2     | |
6V-8397 | O-Ring Seal     | 2     | |
6V-9872 | Connector     | 2     | |
21     | 148-8336     | Connector As (2)     | 4     |
3J-1907 | O-Ring Seal     | 4     | |
6V-8397 | O-Ring Seal     | 4     | |
6V-8636 | Connector     | 4     | |
22     | 148-8341     | Connector As (2)     | 2     |
3D-2824 | O-Ring Seal     | 2     | |
6V-8713 | Connector     | 2     | |
7J-9108 | O-Ring Seal     | 2     | |
23     | 148-8371     | Elbow As (3)     | 1     |
6V-8397 | O-Ring Seal     | 1     | |
8C-8988 | Elbow     | 1     | |
24     | 148-8378     | Elbow As (3)     | 2     |
3J-1907 | O-Ring Seal     | 2     | |
6V-8397 | O-Ring Seal     | 2     | |
6V-8724 | Elbow     | 2     | |
25     | 148-8390     | Elbow As (3)     | 1     |
2M-9780 | O-Ring Seal     | 1     | |
6V-8626 | Elbow     | 1     | |
7J-9108 | O-Ring Seal     | 1     | |
26     | 148-8407     | Plug As (4)     | 2     |
3J-1907 | O-Ring Seal     | 2     | |
9S-4191 | Plug     | 2     | |
27     | 148-8411     | Plug As (4)     | 2     |
3K-0360 | O-Ring Seal     | 2     | |
9S-4185 | Plug     | 2     | |
28     | 148-8435     | Tee As (5)     | 2     |
3J-1907 | O-Ring Seal     | 2     | |
6V-8397 | O-Ring Seal     | 4     | |
6V-8781 | Tee     | 2     | |
29     | 164-5578     | Tee As (5)     | 1     |
3D-2824 | O-Ring Seal     | 1     | |
6V-9175 | Tee     | 1     | |
6V-9746 | O-Ring Seal     | 1     | |
7J-9108 | O-Ring Seal     | 1     | |
30     | 1P-3703     | Rectangular Seal     | 6     |
31     | 4I-9521     | Marker Band (RED, L1)     | 2     |
32     | 4I-9522     | Marker Band (YELLOW, L2)     | 2     |
33     | 4I-9525     | Marker Band (ORANGE, R1)     | 2     |
34     | 4I-9526     | Marker Band (WHITE, R2)     | 2     |
35     | 6V-9746     | O-Ring Seal     | 4     |
36     | 7J-9108     | O-Ring Seal     | 2     |
37     | 280-2747     | Bolt     | 8     |
38     | 8T-4121     | Hard Washer     | 18     |
39     | 8T-4136     | Bolt     | 2     |
40     | 8T-4185     | Bolt     | 8     |
41     | 8T-4192     | Bolt     | 2     |
42     | 8T-4196     | Bolt     | 8     |
43     | 8T-4223     | Hard Washer     | 12     |
44     | 8T-4956     | Bolt     | 10     |
45     | 8T-6466     | Bolt     | 8     |
46     | 307-5121     | Guard     | 1     |
( 1 ) | Hose assembly is not serviceable. |
( 2 ) | Connector assembly is not serviceable. |
( 3 ) | Elbow assembly is not serviced. |
( 4 ) | Plug assembly is not serviced. |
( 5 ) | Tee assembly is not serviced. |
282-7161 Return Lines Gp     | |||
---|---|---|---|
Item     | Part Number     | Part Name     | Qty     |
1     | 7K-1181     | Cable Strap     | 1     |
2     | 107-1567     | Hose As     | 1     |
3     | 319-9845     | Hose As (1)     | 1     |
124-2123 | O-Ring Face Seal Coupling     | 2     | |
122-6873 | Hydraulic Hose     | 122 cm (48 inch)     |
|
4     | 201-9378     | Block     | 1     |
5     | 307-4920     | Fitting     | 1     |
6     | 148-8357     | Elbow As (2)     | 1     |
5K-9090 | O-Ring Seal     | 1     | |
6V-9008 | Elbow     | 1     | |
7M-8485 | O-Ring Seal     | 1     | |
7     | 148-8411     | Plug (3)     | 1     |
3K-0360 | O-Ring Seal     | 1     | |
9S-4185 | Plug     | 1     | |
8     | 1P-3703     | Rectangular Seal     | 1     |
9     | 4J-5268     | O-Ring Seal     | 1     |
10     | 148-8327     | Connector As (4)     | 1     |
3D-2824 | O-Ring Seal     | 1     | |
6V-8637 | Connector     | 1     | |
6V-9746 | O-Ring Seal     | 1     |
( 1 ) | Hose assembly is not serviceable. |
( 2 ) | Elbow assembly is not serviceable. |
( 3 ) | Plug assembly is not serviceable. |
( 4 ) | Connector assembly is not serviceable. |
282-7162 Pilot Lines Gp     | |||
---|---|---|---|
Item     | Part Number     | Part Name     | Qty     |
1     | 4I-0800     | Hose As     | 1     |
2     | 5I-8825     | Hose As (1)     | 1     |
149-8474 | Permanent Coupling     | 1     | |
149-8493 | Permanent Coupling     | 1     | |
188-4653 | Hydraulic Hose     | 69 cm (27.2 inch)     |
|
3     | 4I-3981     | Hose As (1)     | 1     |
149-8474 | Permanent Coupling     | 2     | |
188-4653 | Hydraulic Hose     | 269 cm (105.9 inch)     |
|
4     | 7K-1181     | Cable Strap     | 12     |
5     | 133-5813     | Marker Band (GRAY, P)     | 2     |
6     | 199-1863     | Hose As (1)     | 1     |
149-8474 | Permanent Coupling     | 2     | |
423-1971 | Hose     | 332 cm (130.7 inch)     |
|
7     | 148-8363     | Elbow As (2)     | 1     |
3K-0360 | O-Ring Seal     | 1     | |
6V-8397 | O-Ring Seal     | 1     | |
6V-9876 | Elbow     | 1     | |
8     | 148-8433     | Tee As (3)     | 1     |
6V-8397 | O-Ring Seal     | 2     | |
6V-9836 | Swivel Tee     | 1     | |
9     | 5K-8451     | Clip     | 1     |
10     | 8T-4121     | Hard Washer     | 1     |
11     | 8T-4191     | Bolt     | 1     |
( 1 ) | Hose assembly is not serviceable. |
( 2 ) | Elbow assembly is not serviceable. |
( 3 ) | Tee assembly is not serviceable. |
419-5123 Check and Relief Valve Ar (STICK LOWER CONT, REACH BOOM)
242-6505 Boom Lines Gp (STICK LOAD CONTROL)     | |||
---|---|---|---|
Item     | Part Number     | Part Name     | Qty     |
1     | 5I-4393     | Hose As (1)     | 1     |
149-8476 | Permanent Coupling     | 2     | |
423-1972 | Hose     | 83 cm (32.7 inch)     |
|
2     | 5Q-4213     | Clip     | 6     |
3     | 7K-1181     | Cable Strap     | 5     |
4     | 202-3915     | Plate     | 1     |
5     | 268-6850     | Hose As (1)     | 2     |
146-3340 | Permanent Coupling     | 4     | |
6V-8397 | O-Ring Seal     | 4     | |
135-7855 | Hose     | 697.6 cm (274.6 inch)     |
|
6     | 288-7410     | Tube As     | 1     |
7     | 282-5567     | Plate     | 1     |
8     | 149-5452     | Union As (2)     | 2     |
6V-8397 | O-Ring Seal     | 2     | |
6V-8994 | Union     | 1     | |
9     | 5Q-4212     | Clip     | 2     |
10     | 6V-8398     | O-Ring Seal     | 2     |
11     | 6V-9168     | Nut     | 2     |
12     | 7X-2549     | Bolt     | 2     |
13     | 8T-4139     | Bolt     | 6     |
14     | 8T-4223     | Hard Washer     | 8     |
15     | 8T-4244     | Nut     | 6     |
16     | 179-5030     | Clip (3)     | 6     |
17     | 8T-7930     | Bolt (4)     | 2     |
( 1 ) | Hose assembly is not serviceable. |
( 2 ) | Union assembly is not serviceable. |
( 3 ) | For use with auxiliary medium pressure lines. Replaces clip (2) . |
( 4 ) | For use with auxiliary medium pressure lines. Replaces bolt (12) . |
260-7970 Pilot Lines Gp (LOAD CONTROL, STICK CYLINDER)     | |||
---|---|---|---|
Item     | Part Number     | Part Name     | Qty     |
1     | 7K-1181     | Cable Strap     | 7     |
2     | 201-9379     | Block     | 1     |
3     | 275-1712     | Hose As (1)     | 1     |
7I-7439 | Hose Guard     | 139 cm (54.7 inch)     |
|
149-8474 | Permanent Coupling     | 1     | |
149-8493 | Permanent Coupling     | 1     | |
423-1971 | Hose     | 294 cm (115.7 inch)     |
|
4     | 275-1713     | Hose As     | 1     |
5     | 282-7079     | Hose As (1)     | 1     |
7I-7439 | Hose Guard     | 220 cm (86.6 inch)     |
|
149-8476 | Permanent Coupling     | 1     | |
149-8502 | Permanent Coupling As     | 1     | |
205-3719 | Hose     | 168.5 cm (66.3 inch)     |
|
6     | 148-8336     | Connector As (2)     | 1     |
3J-1907 | O-Ring Seal     | 1     | |
6V-8397 | O-Ring Seal     | 1     | |
6V-8636 | Connector     | 1     | |
7     | 148-8364     | Elbow As (3)     | 1     |
3K-0360 | O-Ring Seal     | 1     | |
6V-8398 | O-Ring Seal     | 1     | |
6V-8625 | Elbow     | 1     | |
8     | 148-8433     | Tee As (4)     | 1     |
6V-8397 | O-Ring Seal     | 2     | |
6V-9836 | Swivel Tee     | 1     | |
9     | 148-8434     | Tee As (4)     | 1     |
6V-8397 | O-Ring Seal     | 2     | |
6V-9843 | Tee     | 1     | |
10     | 136-0207     | Cable Strap     | 6     |
11     | 133-5813     | Marker Band (GRAY, P)     | 2     |
12     | 4I-9523     | Marker Band (BLUE, L3)     | 4     |
13     | 6V-9829     | Cap As     | 1     |
( 1 ) | Hose assembly is not serviceable. |
( 2 ) | Connector assembly is not serviceable. |
( 3 ) | Elbow assembly is not serviceable. |
( 4 ) | Tee assembly is not serviceable. |
419-5136 Stick Cylinder Lines Gp (STICK LOWERING CONTROL)
419-5136 Stick Cylinder Lines Gp     | |||
---|---|---|---|
Item     | Part Number     | Part Name     | Qty     |
1     | 5Q-4213     | Clip     | 4     |
2     | 093-1294     | Clamp     | 2     |
3     | 247-9073     | Tube As     | 1     |
4     | 247-9074     | Tube As     | 1     |
5     | 247-9076     | Tube As     | 1     |
6     | 247-9078     | Tube As     | 1     |
7     | 352-7243     | Check and Relief Valve Gp     | 1     |
8     | 420-1013     | Support As     | 2     |
9     | 420-1015     | Support As     | 2     |
10     | 108-1782     | Bolt     | 4     |
11     | 148-8328     | Connector As (1)     | 1     |
3D-2824 | O-Ring Seal     | 1     | |
6V-8398 | O-Ring Seal     | 1     | |
6V-8633 | Connector     | 1     | |
12     | 148-8368     | Elbow As (2)     | 2     |
3J-1907 | O-Ring Seal     | 1     | |
4J-5477 | O-Ring Seal     | 1     | |
6V-8627 | Elbow     | 1     | |
13     | 1P-3703     | Rectangular Seal     | 1     |
14     | 1P-3704     | Rectangular Seal     | 1     |
15     | 6V-8397     | O-Ring Seal     | 2     |
16     | 6V-8398     | O-Ring Seal     | 1     |
17     | 6V-9746     | O-Ring Seal     | 1     |
18     | 8T-4121     | Hard Washer     | 10     |
19     | 8T-4139     | Bolt     | 4     |
20     | 8T-4186     | Bolt     | 2     |
21     | 8T-4196     | Bolt     | 8     |
22     | 8T-4223     | Hard Washer     | 8     |
23     | 8T-4648     | Bolt     | 4     |
( 1 ) | Connector assembly is not serviceable. |
( 2 ) | Elbow assembly is not serviceable. |
Machine Preparation
- Position the machine on level ground.
- Fully retract the stick cylinder rod. Adjust the position of the bucket so that the bucket is parallel to the ground. Lower the boom until the bucket is flat on the ground.
- Shut off the engine.
- Release the pressure in the hydraulic system. Refer to the appropriate Testing and Adjusting, "Hydraulic System Pressure - Release" procedure for your machine.
Installation Procedure for the 270-5974 Check and Relief Valve Ar
Removal of Standard Parts
Before installing 286-6495 Boom Cylinder Lines Gp of the 270-5974 Check and Relief Valve Ar , remove the standard parts listed in Tables 7, 8 and 9.
242-6732 Boom Cylinder Lines Gp (LH)
Standard Removal Parts     | |||
---|---|---|---|
Item     | Part Number     | Part Name     | Qty     |
1     | 247-8869     | Tube As     | 1     |
2     | 222-0126     | Tube As     | 1     |
3     | 095-1597     | O-Ring Seal     | 2     |
4     | 9X-6032     | Bolt     | 8     |
5     | 137-3709     | Support As     | 1     |
6     | 4I-3621     | Support     | 1     |
7     | 8T-4196     | Bolt     | 2     |
8     | 8T-4896     | Hard Washer     | 2     |
9     | 8T-3653     | Bolt     | 1     |
10     | 3B-4509     | Lockwasher     | 1     |
11     | 094-1920     | Clamp     | 2     |
Illustration 1 | g03827987 |
242-6732 Boom Cylinder Lines Gp (1) 247-8869 Tube As (2) 222-0126 Tube As (3) 095-1597 O-Ring Seal (4) 9X-6032 Bolt (5) 137-3709 Support As (6) 4I-3621 Support (7) 8T-4196 Bolt (8) 8T-4896 Hard Washer (9) 8T-3653 Bolt (10) 3B-4509 Lockwasher (11) 094-1920 Clamp |
- Remove the standard parts listed in Table 7 and shown in Illustration 1.
242-6737 Boom Cylinder Lines Gp (RH)
Standard Removal Parts     | |||
---|---|---|---|
Item     | Part Number     | Part Name     | Qty     |
1     | 095-1597     | O-Ring Seal     | 2     |
2     | 9X-6032     | Bolt     | 8     |
3     | 222-0124     | Tube As     | 1     |
4     | 247-8870     | Tube As     | 1     |
5     | 094-1920     | Clamp     | 2     |
6     | 8T-3653     | Bolt     | 1     |
7     | 3B-4509     | Lockwasher     | 1     |
8     | 8T-4196     | Bolt     | 2     |
9     | 8T-4896     | Hard Washer     | 2     |
10     | 4I-3621     | Support     | 1     |
11     | 137-3709     | Support As     | 1     |
Illustration 2 | g03828035 |
242-6737 Boom Cylinder Lines Gp (1) 095-1597 O-Ring Seal (2) 9X-6032 Bolt (3) 222-0124 Tube As (4) 247-8870 Tube As (5) 094-1920 Clamp (6) 8T-3653 Bolt (7) 3B-4509 Lockwasher (8) 8T-4196 Bolt (9) 8T-4896 Hard Washer (10) 4I-3621 Support (11) 137-3709 Support As |
- Remove the standard parts listed in Table 8 and shown in Illustration 2.
239-1699 Boom Cylinder Lines Gp (BOOM)
Standard Removal Parts     | |||
---|---|---|---|
Item     | Part Number     | Part Name     | Qty     |
1     | 124-1062     | Support As     | 1     |
2     | 8T-4192     | Bolt     | 2     |
3     | 8T-4223     | Hard Washer     | 2     |
4     | 6V-9746     | O-Ring Seal     | 4     |
Illustration 3 | g03827965 |
Right side view of 239-1699 Boom Cylinder Lines Gp (1) 124-1062 Support As (2) 8T-4192 Bolt (3) 8T-4223 Hard Washer (4) 6V-9746 O-Ring Seal (A) Swing drive |
- Remove the standard parts listed in Table 9 and shown in Illustration 3.
Installation of 286-6495 Boom Cylinder Lines Group
- Install 286-6495 Boom Cylinder Lines Gp . Refer to Table 1 for a list of the required parts. Refer to Illustration 4 for the location of the parts. Refer to Tables 10 and 11 for the required parts to build hose assemblies (11) and (14). Refer to Tables 12, 13, and 14 for the required parts to build connector assemblies (20), (21), and (22). Refer to Tables 15 and 16 for the required parts to build elbow assemblies (24) and (25). Refer to Tables 17 and 18 for the required parts to build plug assemblies (26) and (27). Refer to Tables 19 and 20 for the required parts to build tee assemblies (28) and (29). Refer to Table 21 for specifications.
Show/hide table
Table 10 Hose Assembly     Item     Part Number     Part Name     Qty     11     266-1147     Hose As     1     -     323-6157     Permanent Coupling As     2     -     161-1833     Hydraulic Hose    
44 cm (17.3 inch)    Total assembled length of hose assembly (11) ... 510 ± 5 mm (20.1 ± 0.12 inch)
Show/hide tableTable 11 Hose Assembly     Item     Part Number     Part Name     Qty     14     278-6593     Hose As     2     -     124-2150     Permanent Coupling     2 (one per hose assembly)     -     7I-1024     Hose Guard    
90 cm (35.4 inch) (Length per hose assembly)    -     122-6871     Hydraulic Hose    
86 cm (33.0 inch) (Length per hose assembly)    -     124-2119     Permanent Coupling     2 (one per hose assembly)     Total assembled length for each hose assembly (14) ... 940 ± 15 mm (37.0 ± 0.6 inch)
Show/hide tableTable 12 Connector Assembly     Item     Part Number     Part Name     Qty     20     148-8326     Connector As     2     -     3J-7354     O-Ring Seal     2     -     6V-8397     O-Ring Seal     2     -     6V-9872     Connector     2     Show/hide tableTable 13 Connector Assembly     Item     Part Number     Part Name     Qty     21     148-8336     Connector As     4     -     3J-1907     O-Ring Seal     4     -     6V-8397     O-Ring Seal     4     -     6V-8636     Connector     4     Show/hide tableTable 14 Connector Assembly     Item     Part Number     Part Name     Qty     22     148-8341     Connector As     2     -     3D-2824     O-Ring Seal     2     -     6V-8713     Connector     2     -     7J-9108     O-Ring Seal     2     Show/hide tableTable 15 Elbow Assembly     Item     Part Number     Part Name     Qty     24     148-8378     Elbow As     2     -     3J-1907     O-Ring Seal     2     -     6V-8397     O-Ring Seal     2     -     6V-8724     Elbow     2     Show/hide tableTable 16 Elbow Assembly     Item     Part Number     Part Name     Qty     25     148-8390     Elbow As     1     -     2M-9780     O-Ring Seal     1     -     6V-8626     Elbow     1     -     7J-9108     O-Ring Seal     1     Show/hide tableTable 17 Plug Assembly     Item     Part Number     Part Name     Qty     26     148-8407     Plug As     2     -     3J-1907     O-Ring Seal     2     -     9S-4191     Plug     2     Show/hide tableTable 18 Plug Assembly     Item     Part Number     Part Name     Qty     27     148-8411     Plug As     2     -     3K-0360     O-Ring Seal     2     -     9S-4185     Plug     2     Show/hide tableTable 19 Tee Assembly     Item     Part Number     Part Name     Qty     28     148-8435     Tee As     2     -     3J-1907     O-Ring Seal     2     -     6V-8397     O-Ring Seal     4     -     6V-8781     Tee     2     Show/hide tableTable 20 Tee Assembly     Item     Part Number     Part Name     Qty     29     164-5578     Tee As     1     -     3D-2824     O-Ring Seal     1     -     6V-9175     Tee     1     -     6V-9746     O-Ring Seal     1     -     7J-9108     O-Ring Seal     1     Show/hide tableTable 21 Specification for 286-6495 Boom Cylinder Lines Gp     Item     Qty     Part     Specification Description     2     12     7K-1181 Cable Strap     Sharp corners at the cutting edge of each cable strap shall not be allowed.     14     2     278-6593 Hose As    
114.5 ± 17 N·m (1013.4 ± 150.5 lb in)    42     8     8T-4196 Bolt    
32 ± 6 N·m (283.22400 ± 53.10450 lb in)    C     -     -     Orientation of tee assembly is 5 ± 3 degrees.     D     -     -     Orientation of tee assembly is 30 ± 3 degrees.     E     -     -     Orientation of tee assembly is 30 ± 3 degrees.     F     -     -     Orientation of elbow assembly is 5 ± 3 degrees.     G     -     -     Orientation of elbow group is 30 ± 3 degrees.     H     -     -     Orientation of elbow assembly is 25 ± 3 degrees.     J     -     -     Orientation of connector assembly is 45 ± 1 degrees.     K     -     -     Orientation of support assembly is 45 ± 3 degrees.     L     -     -     Orientation of support assembly is 45 ± 3 degrees.    
Illustration 4 | g03788680 |
286-6495 Boom Cylinder Lines Gp (1) 4I-1674 Clip (2) 7K-1181 Cable Strap (3) 119-2804 Support As (4) 149-1738 Clip (5) 225-4785 Load Control Valve Gp (6) 266-1110 Tube As (7) 266-1111 Tube As (8) 266-1114 Tube As (9) 266-1115 Tube As (10) 266-1116 Support As (11) 266-1147 Hose As (12) 320-0013 Hose As (13) 278-6587 Block (14) 278-6593 Hose As (15) 278-6875 Support As (16) 278-6877 Support As (17) 286-6731 Hose As (18) 286-6720 Tube As (19) 286-6721 Tube As (20) 148-8326 Connector As (21) 148-8336 Connector As (22) 148-8341 Connector As (23) 148-8371 Elbow As (24) 148-8378 Elbow As (25) 148-8390 Elbow Gp (26) 148-8407 Plug As (27) 148-8411 Plug (28) 148-8435 Tee As (29) 164-5578 Tee As (30) 1P-3703 Rectangular Seal (31) 4I-9521 Marker Band (32) 4I-9522 Marker Band (33) 4I-9525 Marker Band (34) 4I-9526 Marker Band (35) 6V-9746 O-Ring Seal (36) 7J-9108 O-Ring Seal (37) 280-2747 Bolt (38) 8T-4121 Hard Washer (39) 8T-4136 Bolt (40) 8T-4185 Bolt (41) 8T-4192 Bolt (42) 8T-4196 Bolt (43) 8T-4223 Hard Washer (44) 8T-4956 Bolt (45) 8T-6466 Bolt (46) 307-5121 Guard (A) Upper frame (B) Boom cylinder |
Removal of Standard Parts
Before installing 282-7161 Return Lines Gp of 270-5974 Check and Relief Valve Ar , remove the standard parts listed in Tables 22 and 23.
248-9846 Hydraulic Oil Cooler Lines Gp (CONTROL VALVE, PUMP)
Standard Removal Parts     | |||
---|---|---|---|
Item     | Part Number     | Part Name     | Qty     |
1     | 199-7403     | Hose As     | 1     |
Illustration 5 | g03828109 |
248-9846 Hydraulic Oil Cooler Lines Gp (1) 199-7403 Hose As (A) Upper frame |
- Remove the standard part listed in Table 22 and shown in Illustration 5.
239-1714 Front Lines Gp
Standard Removal Parts     | |||
---|---|---|---|
Item     | Part Number     | Part Name     | Qty     |
1     | 255-5683     | Load Control Valve Gp     | 1     |
2     | 1P-3703     | Rectangular Seal     | 1     |
3     | 4J-5268     | O-Ring Seal     | 1     |
Illustration 6 | g03828123 |
239-1714 Front Lines Gp (1) 255-5683 Load Control Valve Gp (2) 1P-3703 Rectangular Seal (3) 4J-5268 O-Ring Seal |
- Remove the standard parts listed in Table 23 and shown in Illustration 6.
Installation of 282-7161 Return Lines Group
- Install 282-7161 Return Lines Gp . Refer to Table 2 for a list of the required parts. Refer to Illustration 7 for the location of the parts. Refer to Table 24 for the required parts to build hose assembly (3). Refer to Table 25 for the required parts to build elbow assembly (6). Refer to Table 26 for the required parts to build plug assembly (7). Refer to Table 27 for the required parts to build plug assembly (10). Refer to Table 28 for specifications.
Show/hide table
Table 24 Hose Assembly     Item     Part Number     Part Name     Qty     3     319-9845     Hose As     1     -     124-2123     O-Ring Face Seal Coupling     2     -     122-6873     Hydraulic Hose    
122 cm (48 inch)    Total assembled length of hose assembly (3) ... 1300 ± 13 mm (51.2 ± 0.5 inch)
Show/hide tableTable 25 Elbow Assembly     Item     Part Number     Part Name     Qty     6     148-8357     Elbow As     1     -     5K-9090     O-Ring Seal     1     -     6V-9008     Elbow     1     -     7M-8485     O-Ring Seal     1     Show/hide tableTable 26 Plug Assembly     Item     Part Number     Part Name     Qty     7     148-8411     Plug As     1     -     3K-0360     O-Ring Seal     1     -     9S-4185     Plug     1     Show/hide tableTable 27 Connector Assembly     Item     Part Number     Part Name     Qty     10     148-8327     Connector As     1     -     3D-2824     O-Ring Seal     1     -     6V-8637     Connector     1     -     6V-9746     O-Ring Seal     1     Show/hide tableTable 28 Specification for 282-7161 Return Lines Gp     Item     Qty     Part     Specification Description     1     1     7K-1181 Cable Strap     Sharp corners at the cutting edge of each cable strap shall not be allowed.     2     1     107-1567 Hose As    
114.5 ± 17 N·m (1013.4 ± 150.5 lb in)    
Illustration 7 | g03789576 |
Right side view of 282-7161 Return Lines Gp (1) 7K-1181 Cable Strap (2) 107-1567 Hose As (3) 319-9845 Hose As (4) 201-9378 Block (5) 307-4920 Fitting (6) 148-8357 Elbow As (7) 148-8411 Plug (8) 1P-3703 Rectangular Seal (9) 4J-5268 O-Ring Seal (10) 148-8327 Connector As (A) Main control valve (B) Upper frame (C) Swivel |
Removal of Standard Parts
Before installing 282-7162 Pilot Lines Gp of 270-5974 Check and Relief Valve Ar , remove the standard parts listed in Tables 7, 8, and 9.
248-9851 Pilot Lines Gp (MAIN CONTROL VALVE)
Standard Removal Parts     | |||
---|---|---|---|
Item     | Part Number     | Part Name     | Qty     |
1     | 087-4531     | Hose As     | 1     |
2     | 330-2568     | Hose As     | 1     |
3     | 087-5762     | Hose As     | 1     |
4     | 087-5772     | Hose As     | 1     |
5     | 148-8336     | Connector As     | 1     |
6     | 148-8433     | Tee As     | 1     |
7     | 7K-1181     | Cable Strap     | 5     |
Illustration 8 | g03830812 |
248-9851 Pilot Lines Gp (7) 7K-1181 Cable Strap (A) Connects to main hydraulic pump (B) Connects to Hydraulic oil pilot oil filter and valve (C) Main control valve mounting (D) Main control valve |
Illustration 9 | g03830695 |
248-9851 Pilot Lines Gp (1) 087-4531 Hose As (2) 330-2568 Hose As (3) 087-5762 Hose As (4) 087-5772 Hose As (7) 7K-1181 Cable Strap |
Illustration 10 | g03830846 |
248-9851 Pilot Lines Gp (5) 148-8336 Connector As (6) 148-8433 Tee As |
- Remove the standard parts listed in Table 29 and shown in Illustrations 8, 9, and 10.
248-9853 Return Lines Gp
Standard Removal Parts     | |||
---|---|---|---|
Item     | Part Number     | Part Name     | Qty     |
1     | 148-8411     | Plug     | 1     |
Illustration 11 | g03828183 |
Rear view of 248-9853 Return Lines Gp (1) 148-8411 Plug (A) Hydraulic tank |
- Remove the standard part listed in Table 30 and shown in Illustration 11.
Installation of 282-7162 Pilot Lines Gp
Illustration 12 | g03789955 |
Top view of 282-7162 Pilot Lines Gp (1) 4I-0800 Hose As (4) 7K-1181 Cable Strap (7) 148-8363 Elbow As (9) 5K-8451 Clip (10) 8T-4121 Hard Washer (11) 8T-4191 Bolt (A) Main control valve (B) Upper frame |
Illustration 13 | g03813484 |
Rear view of 282-7162 Pilot Lines Gp (2) 5I-8825 Hose As (3) 4I-3981 Hose As (4) 7K-1181 Cable Strap (5) 133-5813 Marker Band (6) 199-1863 Hose As (8) 148-8433 Tee As (A) Main control valve |
- Install 282-7162 Pilot Lines Gp . Refer to Table 3 for a list of the required parts. Refer to Illustrations 12 and 13 for the location of the parts. Refer to Tables 31, 31, and 31 for the required parts to build hose assemblies (2), (3) and (6). Refer to Table 34 for the required parts to build elbow assembly (7). Refer to Table 35 for the required parts to build tee assembly (8). Refer to Table 36 for specifications.
Hose Assembly     | |||
---|---|---|---|
Item     | Part Number     | Part Name     | Qty     |
2     | 5I-8825     | Hose As     | 1     |
-     | 149-8474     | Permanent Coupling     | 1     |
-     | 149-8493     | Permanent Coupling     | 1     |
-     | 188-4653     | Hydraulic Hose     | 69 cm (27.2 inch)     |
Total assembled length of hose assembly (2) ... 750 ± 7 mm (29.5 ± 0.3 inch)
Hose Assembly     | |||
---|---|---|---|
Item     | Part Number     | Part Name     | Qty     |
3     | 4I-3981     | Hose As     | 1     |
-     | 149-8474     | Permanent Coupling     | 2     |
-     | 188-4653     | Hydraulic Hose     | 269 cm (105.9 inch)     |
Total assembled length of hose assembly (3) ... 2750 ± 28 mm (108.3 ± 1.1 inch)
Hose Assembly     | |||
---|---|---|---|
Item     | Part Number     | Part Name     | Qty     |
6     | 199-1863     | Hose As     | 1     |
-     | 149-8474     | Permanent Coupling     | 2     |
-     | 423-1971     | Hydraulic Hose     | 332 cm (130.7 inch)     |
Total assembled length of hose assembly (6) ... 3380 ± 34 mm (133.1 ± 1.3 inch)
Elbow Assembly     | |||
---|---|---|---|
Item     | Part Number     | Part Name     | Qty     |
7     | 148-8363     | Elbow As     | 1     |
-     | 3K-0360     | O-Ring Seal     | 1     |
-     | 6V-8397     | O-Ring Seal     | 1     |
-     | 6V-9876     | Elbow     | 1     |
Tee Assembly     | |||
---|---|---|---|
Item     | Part Number     | Part Name     | Qty     |
8     | 148-8433     | Tee As     | 1     |
-     | 6V-8397     | O-Ring Seal     | 2     |
-     | 6V-9836     | Swivel Tee     | 1     |
Specification for 282-7162 Pilot Lines Gp     | |||
---|---|---|---|
Item     | Qty     | Part     | Specification Description     |
4     | 12     | 7K-1181 Cable Strap     | Sharp corners at the cutting edge of each cable strap shall not be allowed.     |
Installation Procedure for 419-5123 Check and Relief Valve Ar (Stick Lowering Control Valve)
Removal of Standard Parts
Before installing 242-6505 Boom Lines Gp of the 419-5123 Check and Relief Valve Ar , the parts listed below need to be removed from 239-1732 Boom Lines Gp and the 242-6476 Auxiliary Hydraulic Lines Gp (MED PRESSURE).
239-1732 Boom Lines Gp     | |||
---|---|---|---|
Item     | Part Number     | Part Name     | Qty     |
1     | 8T-4139     | Bolt     | 2     |
2     | 8T-4223     | Hard Washer     | 2     |
242-6476 Auxiliary Hydraulic Lines Gp     | |||
---|---|---|---|
Item     | Part Number     | Part Name     | Qty     |
3     | 7X-2549     | Bolt     | 2     |
4     | 8T-4223     | Hard Washer     | 2     |
Illustration 14 | g03828679 |
(1) 8T-4139 Bolt (2) 8T-4223 Hard Washer (3) 7X-2549 Bolt (4) 8T-4223 Hard Washer |
- Remove the standard parts listed in Tables 37 and 38, and shown in Illustration 14.
Installation of 242-6505 Boom Lines Gp (STICK LOAD CONTROL)
- Install 242-6505 Boom Lines Gp . Refer to Table 4 for a list of the required parts. Refer to Illustration 15 for the location of the parts. Refer to Tables 39, and 40 for the required parts to build hose assemblies (1), and (5). Refer to Illustration 16 and Table 42 for specifications.
Illustration 15 | g03790320 |
242-6505 Boom Lines Gp (1) 5I-4393 Hose As (2) 5Q-4213 Clip (3) 7K-1181 Cable Strap (4) 202-3915 Plate (5) 268-6850 Hose As (6) 288-7410 Tube As (7) 282-5567 Plate (8) 149-5452 Union As (9) 5Q-4212 Clip (10) 6V-8398 O-Ring Seal (11) 6V-9168 Nut (12) 7X-2549 Bolt (13) 8T-4139 Bolt (14) 8T-4223 Hard Washer (15) 8T-4244 Nut |
Illustration 16 | g03792758 |
Right side view of 242-6505 Boom Lines Gp |
Hose Assembly     | |||
---|---|---|---|
Item     | Part Number     | Part Name     | Qty     |
1     | 5I-4393     | Hose As     | 1     |
-     | 149-8476     | Permanent Coupling     | 2     |
-     | 423-1972     | Hose     | 83 cm (32.7 inch)     |
Total assembled length of hose assembly (1) ... 900 ± 7 mm (35.4 ± 0.3 inch)
Hose Assembly     | |||
---|---|---|---|
Item     | Part Number     | Part Name     | Qty     |
5     | 268-6850     | Hose As     | 2     |
-     | 146-3340     | Permanent Coupling     | 4     |
-     | 6V-8397     | O-Ring Seal     | 4     |
-     | 135-7855     | Hose     | 697.6 cm (274.6 inch)     |
Total assembled length for each hose assembly (5) ... 3550 ± 36 mm (139.78 ± 1.4 inch)
Union Assembly     | |||
---|---|---|---|
Item     | Part Number     | Part Name     | Qty     |
8     | 149-5452     | Union As     | 2     |
-     | 6V-8397     | O-Ring Seal     | 2     |
-     | 6V-8994     | Union     | 1     |
Specification for 242-6505 Boom Lines Gp     | |||
---|---|---|---|
Item     | Qty     | Part     | Specification Description     |
1     | 1     | 5I-4393 Hose As     | 76 ± 4 N·m (56 ± 3 lb ft)     |
3     | 5     | 7K-1181 Cable Strap     | Sharp corners at the cutting edge of each cable strap shall not be allowed.     |
A     | -     | -     | Distance from the end of the hose assembly to the center of the mounting bolts is 60.0 ± 5.0 mm (2.36 ± 0.2.0 inch)     |
B     | -     | -     | Distance from the centerline of mounting pin to the center of the mounting bolts is 275.0 mm (10.83 inch)     |
Removal of Standard Parts
Before installing 260-7970 Pilot Lines Gp of the 419-5123 Check and Relief Valve Ar , the parts listed below need to be removed from 248-9851 Pilot Lines Gp , 239-1714 Front Lines Gp , 275-1397 Return Lines Gp , 260-7969 Pilot Lines Gp , 282-7480 Front Lines Gp , and 282-7162 Pilot Lines Gp .
248-9851 Pilot Lines Gp (MAIN CONTROL VALVE)     | |||
---|---|---|---|
Item     | Part Number     | Part Name     | Qty     |
1     | 4T-1739     | Hose As     | 1     |
2     | 148-8435     | Tee As     | 1     |
3     | 148-8336     | Connector As     | 2     |
4     | 7K-1181     | Cable Strap     | 2     |
Illustration 17 | g03830536 |
(1) 4T-1739 Hose As (4) 7K-1181 Cable Strap (A) Connects to main hydraulic pump (B) Connects to hydraulic oil pilot oil filter and valve (C) Main control valve mounting (D) Main control valve |
Illustration 18 | g03830965 |
(2) 148-8435 Tee As |
Illustration 19 | g03831013 |
(3) 148-8336 Connector As |
- Remove the standard parts listed in Table 43, and shown in Illustrations 17, 18, and 19.
239-1714 Front Lines Gp     | |||
---|---|---|---|
Item     | Part Number     | Part Name     | Qty     |
1     | 255-5680     | Load Control Valve Gp     | 1     |
Illustration 20 | g03830537 |
(1) 255-5680 Load Control Valve Gp (A) Upper frame |
- Remove the standard part listed in Table 44 and shown in Illustration 20.
275-1397 Return Lines Gp     | |||
---|---|---|---|
Item     | Part Number     | Part Name     | Qty     |
1     | 148-8411     | Plug     | 1     |
Illustration 21 | g03830538 |
Top view 275-1397 Return Lines Gp (1) 148-8411 Plug |
- Remove the standard part listed in Table 45 and shown in Illustration 21.
260-7969 Pilot Lines Gp     | |||
---|---|---|---|
Item     | Part Number     | Part Name     | Qty     |
1     | 7Y-8379     | Hose As     | 1     |
Illustration 22 | g03830539 |
Top view 260-7969 Pilot Lines Gp (1) 7Y-8379 Hose As (A) Upper frame (B) Swing drive (C) Hydraulic tank |
- Remove the standard part listed in Table 46 and shown in Illustration 22.
282-7480 Front Lines Gp     | |||
---|---|---|---|
Item     | Part Number     | Part Name     | Qty     |
1     | 6V-9830     | Cap As     | 1     |
Illustration 23 | g03830540 |
Top view of 282-7480 Front Lines Gp (1) 6V-9830 Cap As (A) Main control valve |
- Remove the standard part listed in Table 47 and shown in Illustration 23.
282-7162 Pilot Lines Gp     | |||
---|---|---|---|
Item     | Part Number     | Part Name     | Qty     |
1     | 4I-0800     | Hose As     | 1     |
Illustration 24 | g03830541 |
Top view of 282-7162 Pilot Lines Gp (1) 4I-0800 Hose As (A) Main control valve (B) Upper frame |
- Remove the standard part listed in Table 48 and shown in Illustration 24.
Installation of 260-7970 Pilot Lines Gp (LOAD CONTROL, STICK CYLINDER)
- Install 260-7970 Pilot Lines Gp . Refer to Table 5 for a list of the required parts. Refer to Illustrations 25, 26, and 27 for the location of the parts. Refer to Tables 49 and 50 for the required parts to build hose assemblies (3) and (5). Refer to Table 51 for the required parts to build connector assembly (6). Refer to Table 52 for the required parts to build elbow assembly (7). Refer to Tables 53 and 54 for the required parts to build tee assemblies (8) and (9). Refer to Table 55 for specifications.
Show/hide table
Table 49 Hose Assembly     Item     Part Number     Part Name     Qty     3     275-1712     Hose As     1     -     7I-7439     Hose Guard    
139 cm (54.7 inch)    -     149-8474     Permanent Coupling     1     -     149-8493     Permanent Coupling     1     -     423-1971     Hose    
294 cm (115.7 inch)    Total assembled length of hose assembly (3) ... 3000 ± 25 mm (118.1 ± 1.0 inch)
Show/hide tableTable 50 Hose Assembly     Item     Part Number     Part Name     Qty     5     282-7079     Hose As     1     -     7I-7439     Hose Guard    
220 cm (86.6 inch)    -     149-8476     Permanent Coupling     1     -     149-8502     Permanent Coupling     1     -     205-3719     Hose    
168.5 cm (66.3 inch)    Total assembled length of hose assembly (5) ... 1760 ± 15 mm (69.3 ± 0.6 inch)
Show/hide tableTable 51 Connector Assembly     Item     Part Number     Part Name     Qty     6     148-8336     Connector As     1     -     3J-1907     O-Ring Seal     1     -     6V-8397     O-Ring Seal     1     -     6V-8636     Connector     1     Show/hide tableTable 52 Elbow Assembly     Item     Part Number     Part Name     Qty     7     148-8364     Elbow As     1     -     3K-0360     O-Ring Seal     1     -     6V-8398     O-Ring Seal     1     -     6V-8625     Elbow     1     Show/hide tableTable 53 Tee Assembly     Item     Part Number     Part Name     Qty     8     148-8433     Tee As     1     -     6V-8397     O-Ring Seal     2     -     6V-9836     Swivel Tee     1     Show/hide tableTable 54 Tee Assembly     Item     Part Number     Part Name     Qty     9     148-8434     Tee As     1     -     6V-8397     O-Ring Seal     2     -     6V-9843     Swivel Tee     1     Show/hide tableTable 55 Specification for 260-7970 Pilot Lines Gp     Item     Qty     Part     Specification Description     5     1     282-7079 Hose As    
76 ± 4 N·m (56 ± 3 lb ft)    6     1     148-8336 Connector As    
29 ± 3 N·m (257 ± 27 lb in)    10     6     136-0207 Cable Strap     Sharp corners at the cutting edge of each cable strap shall not be allowed.    
Illustration 25 | g03790595 |
Top view of 260-7970 Pilot Lines Gp (2) 201-9379 Block (7) 148-8364 Elbow As (A) Swing drive (B) Main control valve (C) Upper frame |
Illustration 26 | g03790616 |
Right side view of 260-7970 Pilot Lines Gp (1) 7K-1181 Cable Strap (3) 275-1712 Hose As (4) 275-1713 Hose As (5) 282-7079 Hose As (8) 148-8433 Tee As (10) 136-0207 Cable Strap (11) 133-5813 Marker Band (12) 4I-9523 Marker Band (A) Swing drive (B) Upper frame |
Illustration 27 | g03813554 |
Rear view of 260-7970 Pilot Lines Gp (1) 7K-1181 Cable Strap (6) 148-8336 Connector As (9) 148-8434 Tee As (13) 6V-9829 Cap As (A) Main control valve (B) Hydraulic tank |
Removal of Standard Parts
Before installing 419-5136 Stick Cylinder Lines Gp , the parts listed below need to be removed from 242-6735 Stick Cylinder Lines Gp .
242-6735 Stick Cylinder Lines Gp
Standard Removal Parts     | |||
---|---|---|---|
Item     | Part Number     | Part Name     | Qty     |
1     | 6V-8200     | Bolt     | 4     |
2     | 095-1600     | O-Ring Seal     | 1     |
3     | 247-8883     | Tube As     | 1     |
4     | 8T-4196     | Bolt     | 2     |
5     | 8T-4896     | Hard Washer     | 2     |
6     | 124-1020     | Support     | 1     |
7     | 124-1019     | Support As     | 1     |
8     | 096-4480     | Clamp     | 1     |
9     | 8T-4910     | Bolt     | 1     |
10     | 8T-4223     | Hard Washer     | 1     |
Illustration 28 | g03829050 |
242-6735 Stick Cylinder Lines Gp (1) 6V-8200 Bolt (2) 095-1600 O-Ring Seal (3) 247-8883 Tube As (4) 8T-4196 Bolt (5) 8T-4896 Hard Washer (6) 124-1020 Support (7) 124-1019 Support As (8) 096-4480 Clamp (9) 8T-4910 Bolt (10) 8T-4223 Hard Washer |
- Remove the standard parts listed in Table 56 and shown in Illustration 28.
Installation of 419-5136 Stick Cylinder Lines Gp
Illustration 29 | g03829083 |
419-5136 Stick Cylinder Lines Gp (1) 5Q-4213 Clip (2) 093-1294 Clamp (3) 247-9073 Tube As (4) 247-9074 Tube As (5) 247-9076 Tube As (6) 247-9078 Tube As (7) 352-7243 Check and Relief Valve Gp (8) 420-1013 Support As (9) 420-1015 Support As (10) 108-1782 Bolt (11) 148-8328 Connector As (12) 148-8368 Elbow As (13) 1P-3703 Rectangular Seal (14) 1P-3704 Rectangular Seal (15) 6V-8397 O-Ring Seal (16) 6V-8398 O-Ring Seal (17) 6V-9746 O-Ring Seal (18) 8T-4121 Hard Washer (19) 8T-4139 Bolt (20) 8T-4186 Bolt (21) 8T-4196 Bolt (22) 8T-4223 Hard Washer (23) 8T-4648 Bolt |
- Install 419-5136 Stick Cylinder Lines Gp . Refer to Table 6 for a list of the required parts. Refer to Illustration 29 for the location of the parts. Refer to Table 57 and Illustration 30 for specifications.
Illustration 30 | g03831130 |
Specification for 419-5136 Stick Cylinder Lines Gp     | |||
Item     | Qty     | Part     | Specification Description     |
4     | 1     | 247-9074 Tube As     | Torque to 76 ± 4 N·m (56 ± 3 lb ft).     |
B     | -     | -     | Distance from the centerline of the mounting pin to the support assembly is 280.0 ± 3.0 mm (11.02 ± 0.12 inch).     |
C     | -     | -     | Distance from the centerline of the mounting pin to the support assembly is 1250.0 ± 3.0 mm (49.21 ± 0.12 inch).     |
20     | 2     | 8T-4186 Bolt     | Torque to 30 ± 7 N·m (266 ± 62 lb in).     |
21     | 8     | 8T-4196 Bolt     | Torque to 39 ± 8 N·m (29 ± 6 lb ft).     |
D     | -     | -     | Orientation of the support assemblies is 30 ± 3 degrees.     |