Installation Procedure to Retrofit a Boom Lowering Control Valve and a Stick Lowering Control Valve on Certain 330D, 336D, and 336D2 Excavators {5067, 5117, 5147, 5453, 5811}
- Excavator
- 330D (S/N: RDA1-UP; GBC1-UP; NBD1-UP; R2D1-UP; GGE1-UP; THJ1-UP; LRM1-UP; ERN1-UP; RAS1-UP; MEY1-UP; T2Y1-UP)
- 336D (S/N: SKE1-UP; J2F1-UP; JBF1-UP; PRF1-UP; LMG1-UP; MYG1-UP; KDJ1-UP; W3K1-UP; WRK1-UP; PPN1-UP; MYP1-UP; JER1-UP; JWR1-UP; DTS1-UP; NLS1-UP; KKT1-UP; WET1-UP; PGW1-UP)
- 336D2 (S/N: WDC1-UP; YCF1-UP; XBH1-UP; FAR1-UP; EFT1-UP; TLY1-UP)
- 336D (S/N: SKE1-UP; J2F1-UP; JBF1-UP; PRF1-UP; LMG1-UP; MYG1-UP; KDJ1-UP; W3K1-UP; WRK1-UP; PPN1-UP; MYP1-UP; JER1-UP; JWR1-UP; DTS1-UP; NLS1-UP; KKT1-UP; WET1-UP; PGW1-UP)
Introduction
This Special Instruction outlines the installation procedure to retrofit a 418-6206 Check and Relief Valve Ar and a 255-5868 Load Control Valve Ar on certain excavators listed above.
Do not perform any procedure or order any parts that are outlined in this publication until you understand the information.
Safety
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| NOTICE |
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Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products. Dispose of all fluids according to local regulations and mandates. |
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Hydraulic oil pressure can remain in the hydraulic systems after the engine and pump have been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic systems. To prevent possible injury, refer to the section, Testing and Adjusting, "Hydraulic System Pressure - Release" before any fitting, hose or component is loosened, tightened, removed or adjusted. When possible, the bucket or attachment must always be lowered to the ground before service is started. When it is necessary for the boom to be in the raised position while tests or adjustments are done, be sure that the boom, stick and bucket or attachment have correct support. The swing lock (if equipped) must be engaged before service is started. Always move the machine to a location away from the travel of other machines. Be sure that other personnel are not near the machine when the engine is running and tests or adjustments are being made. |
Check and Relief Valve Arrangement
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| 418-5071 Boom Cylinder Lines Gp | |||
|---|---|---|---|
| Item | Part Number | Part Name | Qty |
| 1 | Cable Strap | 22 | |
| 2 | Clip | 4 | |
| 3 | Support As | 2 | |
| 4 | Marker Band (ORANGE, R1) | 2 | |
| 5 | Clip | 4 | |
| 6 | Tube As | 1 | |
| 7 | Tube As | 1 | |
| 8 | Pipe As | 1 | |
| 9 | Support As | 1 | |
| 10 | Pipe As | 1 | |
| 11 | Support As | 1 | |
| 12 | Hose As(1) | 2 | |
| Hose Guard | |
||
| Coupling | 2 (per hose assembly) | ||
| Hydraulic Hose | |
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| 13 | Hose As(1) | 2 | |
| Coupling | 2 (per hose assembly) | ||
| Hose Guard | |
||
| Hydraulic Hose | |
||
| 14 | Hose As(1) | 2 | |
| Permanent Coupling As | 2 (per hose assembly) | ||
| Hose Guard | |
||
| Hydraulic Hose | |
||
| 15 | Support As | 1 | |
| 16 | Block | 1 | |
| 17 | Manual Valve Gp (BOOM LOWER) | 1 | |
| 18 | Hose As(1) | 2 | |
| Hose Guard | |
||
| Permanent Coupling | 2 | ||
| Permanent Coupling | 2 | ||
| Hydraulic Hose | |
||
| 19 | Load Control Valve Gp | 2 | |
| 20 | Connector As(2) | 8 | |
| O-Ring Seal | 8 | ||
| O-Ring Seal | 8 | ||
| Connector | 8 | ||
| 21 | Connector As(2) | 4 | |
| O-Ring Seal | 4 | ||
| Connector | 4 | ||
| O-Ring Seal | 4 | ||
| 22 | Elbow As(3) | 1 | |
| O-Ring Seal | 1 | ||
| Elbow | 1 | ||
| O-Ring Seal | 1 | ||
| 23 | Elbow As(3) | 2 | |
| O-Ring Seal | 2 | ||
| O-Ring Seal | 2 | ||
| Elbow | 2 | ||
| 24 | Elbow As(3) | 4 | |
| O-Ring Seal | 4 | ||
| O-Ring Seal | 4 | ||
| Elbow | 4 | ||
| 25 | Rectangular Seal | 2 | |
| 26 | Rectangular Seal | 2 | |
| 27 | O-Ring Seal | 2 | |
| 28 | Hard Washer | 10 | |
| 29 | Bolt | 10 | |
| 30 | Bolt | 2 | |
| 31 | Bolt | 2 | |
| 32 | Bolt | 8 | |
| 33 | Hard Washer | 20 | |
| 34 | Bolt | 8 | |
| 35 | Bolt | 8 | |
| 36 | Plug(4) | 1 | |
| O-Ring Seal | 1 | ||
| Plug | 1 | ||
| 37 | O-Ring Seal | 1 | |
| 38 | Marker Band (RED, L1) | 2 | |
| 39 | Marker Band (YELLOW, L2) | 2 | |
| 40 | Marker Band (WHITE, R2) | 2 | |
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| (1) | Hose assembly is not serviceable. |
| (2) | Connector assembly is not serviceable. |
| (3) | Elbow assembly is not serviceable. |
| (4) | Plug assembly is not serviceable. |
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| 255-2077 Return Lines Gp | |||
|---|---|---|---|
| Item | Part Number | Part Name | Qty |
| 1 | Hose As(1) | 1 | |
| O-Ring Seal | 2 | ||
| O-Ring Face Seal Coupling | 1 | ||
| Coupling As | 1 | ||
| Hydraulic Hose | |
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| 2 | Tube As | 1 | |
| 3 | Hose As(1) | 1 | |
| Permanent Coupling | 1 | ||
| Coupling | 1 | ||
| Hydraulic Hose | |
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| 4 | Elbow As(2) | 1 | |
| O-Ring Seal | 1 | ||
| Elbow | 1 | ||
| O-Ring Seal | 1 | ||
| 5 | Plug(3) | 1 | |
| O-Ring Seal | 1 | ||
| Plug | 1 | ||
| 6 | Block | 1 | |
| 7 | Rectangular Seal | 2 | |
| 8 | Block | 1 | |
| 9 | O-Ring Seal | 1 | |
| 10 | O-Ring Seal | 2 | |
| 11 | O-Ring Seal | 1 | |
| 12 | O-Ring Seal | 1 | |
| 13 | Bolt | 4 | |
| 14 | Elbow As(2) | 1 | |
| Elbow | 1 | ||
| O-Ring Seal | 1 | ||
| 15 | Hose As | 1 | |
| Permanent Coupling As | 1 | ||
| Permanent Coupling As | 1 | ||
| Hose Guard | |
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| Hydraulic Hose | |
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| 16 | Rectangular Seal | 2 | |
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| (1) | Hose assembly is not serviceable. |
| (2) | Elbow assembly is not serviceable. |
| (3) | Plug assembly is not serviceable. |
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| 255-1855 Pilot Lines Gp | |||
|---|---|---|---|
| Item | Part Number | Part Name | Qty |
| 1 | Hose As | 1 | |
| 2 | Hose As(1) | 1 | |
| O-Ring Seal | 2 | ||
| Permanent Coupling | 1 | ||
| Permanent Coupling | 1 | ||
| Hose | |
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| 3 | Cable Strap | 15 | |
| 4 | Hose As(1) | 1 | |
| O-Ring Seal | 2 | ||
| Permanent Coupling | 2 | ||
| Hose | |
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| 5 | Hose As(1) | 1 | |
| O-Ring Seal | 2 | ||
| Permanent Coupling | 2 | ||
| Hose | |
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| 6 | Marker Band (GRAY, P) | 2 | |
| 7 | Guard | 1 | |
| 8 | Elbow As(2) | 1 | |
| O-Ring Seal | 1 | ||
| O-Ring Seal | 1 | ||
| Elbow | 1 | ||
| 9 | Tee As(3) | 1 | |
| O-Ring Seal | 2 | ||
| Swivel Tee | 1 | ||
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| (1) | Hose assembly is not serviceable. |
| (2) | Elbow assembly is not serviceable. |
| (3) | Tee assembly is not serviceable. |
Load Control Valve Arrangement
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| 237-3200 Boom Lines Gp | |||
|---|---|---|---|
| Item | Part Number | Part Name | Qty |
| 1 | Hose As(1) | 1 | |
| Permanent Coupling | 2 | ||
| Hose | |
||
| 2 | Cable Strap | 5 | |
| 3 | Clip | 8 | |
| 4 | Plate | 2 | |
| 5 | Plate | 1 | |
| 6 | Hose As(1) | 2 | |
| O-Ring Seal | 4 (2 per hose assembly) | ||
| Permanent Coupling | 4 (2 per hose assembly) | ||
| Hose | |
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| 7 | Plate | 1 | |
| 8 | Tube As | 1 | |
| 9 | Union As(2) | 2 | |
| O-Ring Seal | 2 | ||
| Union | 1 | ||
| 10 | Clip | 2 | |
| 11 | O-Ring Seal | 2 | |
| 12 | Nut | 2 | |
| 13 | Bolt | 8 | |
| 14 | Bolt | 2 | |
| 15 | Hard Washer | 10 | |
| 16 | Nut | 8 | |
| 17 | Bolt | 2 | |
| 18 | Hard Washer | 2 | |
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| (1) | Hose assembly is not serviceable. |
| (2) | Union assembly is not serviceable. |
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| 255-1854 Pilot Lines Gp (STICK LOAD CONTROL) | |||
|---|---|---|---|
| Item | Part Number | Part Name | Qty |
| 1 | Cable Strap | 9 | |
| 2 | Block | 1 | |
| 3 | Hose As(1) | 1 | |
| Hose Guard | |
||
| Permanent Coupling | 1 | ||
| Permanent Coupling | 1 | ||
| Hose | |
||
| 4 | Hose As(1) | 1 | |
| Permanent Coupling | 2 | ||
| Hose Guard | |
||
| Hose | |
||
| 5 | Hose As(1) | 1 | |
| O-Ring Seal | 2 | ||
| Hose Guard | |
||
| Permanent Coupling | 1 | ||
| Permanent Coupling | 1 | ||
| Hose | |
||
| 6 | Connector As(2) | 1 | |
| O-Ring Seal | 1 | ||
| O-Ring Seal | 1 | ||
| Connector | 1 | ||
| 7 | Elbow As(3) | 1 | |
| O-Ring Seal | 1 | ||
| O-Ring Seal | 1 | ||
| Elbow | 1 | ||
| 8 | Tee As(4) | 2 | |
| O-Ring Seal | 2 (per tee assembly) | ||
| Swivel Tee | 1 (per tee assembly) | ||
| 9 | Marker Band (GRAY, P) | 2 | |
| 10 | Marker Band (BLUE, L3) | 4 | |
| 11 | Elbow As | 1 | |
| O-Ring Seal | 1 | ||
| O-Ring Seal | 1 | ||
| Elbow | 1 | ||
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| (1) | Hose assembly is not serviceable. |
| (2) | Connector assembly is not serviceable. |
| (3) | Elbow assembly is not serviceable. |
| (4) | Tee assembly is not serviceable. |
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| 237-3199 Stick Cylinder Lines Gp | |||
|---|---|---|---|
| Item | Part Number | Part Name | Qty |
| 1 | Clamp | 1 | |
| 2 | Clamp | 2 | |
| 3 | Support As | 1 | |
| 4 | Support As | 1 | |
| 5 | Support As | 1 | |
| 6 | Clip | 2 | |
| 7 | Load Control Valve Gp (DRIFT REDUCTION, VAR ADJ BOOM) | 1 | |
| 8 | Tube As | 1 | |
| 9 | Tube As | 1 | |
| 10 | Tube As | 1 | |
| 11 | Tube As | 1 | |
| 12 | Bolt | 4 | |
| 13 | Connector As(1) | 1 | |
| O-Ring Seal | 1 | ||
| O-Ring Seal | 1 | ||
| Connector | 1 | ||
| 14 | Elbow As(2) | 2 | |
| O-Ring Seal | 1 | ||
| O-Ring Seal | 1 | ||
| Elbow | 1 | ||
| 15 | Rectangular Seal | 2 | |
| 16 | O-Ring Seal | 2 | |
| 17 | O-Ring Seal | 1 | |
| 18 | Bolt | 2 | |
| 19 | Hard Washer | 7 | |
| 20 | Bolt | 3 | |
| 21 | Bolt | 2 | |
| 22 | Bolt | 4 | |
| 23 | Hard Washer | 4 | |
| 24 | Bolt | 4 | |
| 25 | Hard Washer | 4 | |
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| (1) | Connector assembly is not serviceable. |
| (2) | Elbow assembly is not serviceable. |
Machine Preparation
- Position the machine on level ground.
- Fully retract the stick cylinder rod. Adjust the position of the bucket so that the bucket is parallel to the ground. Lower the boom until the bucket is flat on the ground.
- Shut off the engine.
- Release the pressure in the hydraulic system. Refer to Testing and Adjusting, "Hydraulic System Pressure - Release".
Procedure For Installing the Check and Relief Valve Arrangement
Boom Cylinder Lines Group
- Before installing 418-5071 Boom Cylinder Lines Gp, remove the parts shown in Illustrations 1,2, and 3, and listed in Table 7.
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Table 7 Standard Removal Parts Item Part Number Part Name Qty A1 1P-3703 Rectangular Seal 1 A2 8T-4910 Bolt 4 A3 387-8299 Tube As 1 A4 5K-9090 O-Ring Seal 1 A5 8T-4223 Hard Washer 2 A6 8T-4139 Bolt 2 A7 465-5186 Support As 1 A8 108-7550 Clip 2 A9 465-5185 Support As 1 A10 8T-4121 Hard Washer 4 A11 8T-4196 Bolt 4 B1 1P-3703 Rectangular Seal 1 B2 8T-4910 Bolt 4 B3 387-8297 Tube As 1 B4 5K-9090 O-Ring Seal 1 B5 8T-4223 Hard Washer 2 B6 8T-4139 Bolt 2 B7 465-5185 Support As 1 B8 108-7550 Clip 2 B9 465-5187 Support As 1 B10 8T-4121 Hard Washer 4 B11 8T-4196 Bolt 4 C1 123-2809 Support As 1 C2 8T-4139 Bolt 2 C3 8T-4223 Hard Washer 2 Show/hide table
Illustration 4 g03794353 418-5071 Boom Cylinder Lines GpShow/hide table
Illustration 5 g03794356 418-5071 Boom Cylinder Lines Gp - Install 418-5071 Boom Cylinder Lines Gp. Refer to Table 1 for a list of the required parts. Refer to Illustrations 4 and 5 for the location of the parts. Refer to Tables 8 through 11 for the required parts to build hose assemblies (12), (13), (14), and (18). Refer to Table 12 for specifications.
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| Illustration 1 | g03801647 |
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| Illustration 2 | g03802036 |
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| Illustration 3 | g03802102 |
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| Hose Assembly | |||
|---|---|---|---|
| Item | Part Number | Part Name | Qty |
| 12 | Hose As | 2 | |
| - | Hose Guard | |
|
| - | Coupling | 4 (two per hose assembly) | |
| - | Hydraulic Hose | |
|
Total assembled length of hose assembly (12) (each hose assembly) ...
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| Hose Assembly | |||
|---|---|---|---|
| Item | Part Number | Part Name | Qty |
| 13 | Hose As | 2 | |
| - | Hose Guard | |
|
| - | Coupling | 4 (two per hose assembly) | |
| - | Hydraulic Hose | |
|
Total assembled length of hose assembly (13) (each hose assembly) ...
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| Hose Assembly | |||
|---|---|---|---|
| Item | Part Number | Part Name | Qty |
| 14 | Hose As | 2 | |
| - | Hose Guard | |
|
| - | Permanent Coupling As | 4 (two per hose assembly) | |
| - | Hydraulic Hose | |
|
Total assembled length of hose assembly (14) (each hose assembly) ...
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| Hose Assembly | |||
|---|---|---|---|
| Item | Part Number | Part Name | Qty |
| 18 | Hose As | 2 | |
| - | Hose Guard | |
|
| - | Permanent Coupling As | 2 (one per hose assembly) | |
| - | Permanent Coupling As | 2 (one per hose assembly) | |
| - | Hydraulic Hose | |
|
Total assembled length of hose assembly (18) (each hose assembly) ...
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| Specification for 418-5071 Boom Cylinder Lines Gp | |||
|---|---|---|---|
| Item | Qty | Part | Specification Description |
| - | - | - | Sharp corners at the cutting edge of each cable strap shall not be allowed. |
| 32 | 8 | 8T-4196 Bolt | Torque to |
Return Lines Group
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| Illustration 6 | g03803057 |
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| Illustration 7 | g03803088 |
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| Illustration 8 | g03803110 |
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- Before installing 418-5071 Boom Cylinder Lines Gp, remove the parts shown in Illustrations 1,2, and 3, and listed in Table 7.
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Table 13 Standard Removal Parts Item Part Number Part Name Qty D1 148-8355 Elbow As 1 D2 101-7398 Bolt 4 D3 212-5443 Tube As 1 D4 5K-9090 O-Ring Seal 2 D5 1P-3703 Rectangular Seal 1 E1 275-1675 Hose As 1 F1 260-8197 Hose As 1 F2 1P-3702 Rectangular Seal 2 F3 255-5683 Load Control Valve Gp (BOOM DRIFT RED, LINE RELIEF) 1 F4 1P-3703 Rectangular Seal 1 F5 4J-5268 O-Ring Seal 1 Show/hide table
Illustration 9 g03794375 255-2077 Return Lines Gp - Install 255-2077 Return Lines Gp. Refer to Table 2 for a list of the required parts. Refer to Illustration 9 for the location of the parts. Refer to Tables 14 through 16 for the required parts to build hose assemblies (1), (3), and (15). Refer to Table 17 for specifications.
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| Hose Assembly | |||
|---|---|---|---|
| Item | Part Number | Part Name | Qty |
| 1 | Hose As | 1 | |
| - | O-Ring Seal | 2 | |
| - | O-Ring Face Seal Coupling | 1 | |
| - | Coupling As | 1 | |
| - | Hydraulic Hose | |
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Total assembled length of hose assembly (1) ...
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| Hose Assembly | |||
|---|---|---|---|
| Item | Part Number | Part Name | Qty |
| 3 | Hose As | 1 | |
| - | Permanent Coupling | 1 | |
| - | Coupling | 1 | |
| - | Hydraulic Hose | |
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Total assembled length of hose assembly (3) ...
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| Hose Assembly | |||
|---|---|---|---|
| Item | Part Number | Part Name | Qty |
| 15 | Hose As | 1 | |
| - | Permanent Coupling As | 1 | |
| - | Permanent Coupling As | 1 | |
| - | Hose Guard | |
|
| - | Hydraulic Hose | |
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Total assembled length of hose assembly (15) ...
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| Specification for 255-2077 Return Lines Gp | |||
|---|---|---|---|
| Item | Qty | Part | Specification Description |
| 3 | 1 | 260-8086 Hose As | Torque to |
Pilot Lines Group
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| Illustration 10 | g03803949 |
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| Illustration 11 | g03803613 |
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Main Control Valve | |
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| Illustration 12 | g03804284 |
- Before installing 255-1855 Pilot Lines Gp, remove the parts shown in Illustrations 10,11, and 12, and listed in Table 18.
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Table 18 Standard Removal Parts Item Part Number Part Name Qty G1 7K-1181 Cable Strap 5 G2 087-4531 Hose As 1 G3 087-5762 Hose As 1 G4 087-5772 Hose As 1 G5 330-2568 Hose As 1 G6 148-8433 Tee As 1 G7 148-8435 Tee As 1 G8 148-8336 Connector As 2 H1 148-8411 Plug 1 Show/hide table
Illustration 13 g03794666 255-1855 Pilot Lines Gp - Install 255-1855 Pilot Lines Gp. Refer to Table 3 for a list of the required parts. Refer to Illustration 13 for the location of the parts. Refer to Tables 19 through 21 for the required parts to build hose assemblies (2), (4), and (5).
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| Hose Assembly | |||
|---|---|---|---|
| Item | Part Number | Part Name | Qty |
| 2 | Hose As | 1 | |
| - | O-Ring Seal | 2 | |
| - | Permanent Coupling | 1 | |
| - | Permanent Coupling | 1 | |
| - | Hose | |
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Total assembled length of hose assembly (2) ...
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| Hose Assembly | |||
|---|---|---|---|
| Item | Part Number | Part Name | Qty |
| 4 | Hose As | 1 | |
| - | O-Ring Seal | 2 | |
| - | Permanent Coupling | 2 | |
| - | Hose | |
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Total assembled length of hose assembly (4) ...
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| Hose Assembly | |||
|---|---|---|---|
| Item | Part Number | Part Name | Qty |
| 5 | Hose As | 1 | |
| - | O-Ring Seal | 2 | |
| - | Permanent Coupling | 2 | |
| - | Hose | |
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Total assembled length of hose assembly (5) ...
Procedure For Installing the Load Control Valve Arrangement
Boom Lines Group
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| Illustration 14 | g03804361 |
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| Illustration 15 | g03804423 |
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- Before installing 237-3200 Boom Lines Gp, remove the parts shown in Illustration 14 or Illustration 15, and listed in Table 22.
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Table 22 Standard Removal Parts Item Part Number Part Name Qty J1 8T-4648 Bolt 2 J2 8T-4223 Hard Washer 2 J3 447-1708 Bolt 2 J4 451-2175 Hard Washer 2 K1 447-1707 Bolt 2 K2 451-2175 Hard Washer 2 Show/hide table
Illustration 16 g03794673 237-3200 Boom Lines Gp - Install 237-3200 Boom Lines Gp. Refer to Table 4 for a list of the required parts. Refer to Illustration 16 for the location of the parts. Refer to Tables 23 and 24 for the required parts to build hose assemblies (1) and (6). Refer to Table 25 for specifications.
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| Hose Assembly | |||
|---|---|---|---|
| Item | Part Number | Part Name | Qty |
| 1 | Hose As | 1 | |
| - | Permanent Coupling | 2 | |
| - | Hose | |
|
Total assembled length of hose assembly (1) ...
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| Hose Assembly | |||
|---|---|---|---|
| Item | Part Number | Part Name | Qty |
| 6 | Hose As | 2 | |
| - | O-Ring Seal | 4 (two per hose assembly) | |
| - | Permanent Coupling | 4 (two per hose assembly) | |
| - | Hose | |
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Total assembled length of hose assembly (6) (each hose assembly) ...
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| Specification for 237-3200 Boom Lines Gp | |||
|---|---|---|---|
| Item | Qty | Part | Specification Description |
| 1 | 1 | 5I-4393 Hose As | Torque to |
| 2 | 5 | 7K-1181 Cable Strap | Sharp corners at the cutting edge of each cable strap shall not be allowed. |
| A | - | 278-6593 Hose As | Distance from the end of the hose assemblies to the center of the mounting bolts is |
| B | - | 8T-4196 Bolt | Distance from the end of the mounting pin to the center of the mounting bolts is |
Pilot Lines Group
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| Illustration 17 | g03804787 |
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| Illustration 18 | g03804858 |
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- Before installing 255-1854 Pilot Lines Gp, remove the parts shown in Illustrations 17 and 18, and listed in Table 26.
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Table 26 Standard Removal Parts Item Part Number Part Name Qty J1 4I-1739 Hose As 1 J2 148-8435 Tee As 1 J3 148-8439 Tee As 1 Show/hide table
Illustration 19 g03794677 255-1854 Pilot Lines Gp - Install 255-1854 Pilot Lines Gp. Refer to Table 5 for a list of the required parts. Refer to Illustration 19 for the location of the parts. Refer to Tables 27 through 29 for the required parts to build hose assemblies (3), (4), and (5). Refer to Table 30 for specifications.
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| Hose Assembly | |||
|---|---|---|---|
| Item | Part Number | Part Name | Qty |
| 3 | Hose As | 1 | |
| - | Hose Guard | |
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| - | Permanent Coupling | 1 | |
| - | Permanent Coupling | 1 | |
| - | Hose | |
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Total assembled length of hose assembly (3) ...
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| Hose Assembly | |||
|---|---|---|---|
| Item | Part Number | Part Name | Qty |
| 4 | Hose As | 1 | |
| - | Hose Guard | |
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| - | Permanent Coupling | 2 | |
| - | Hose | |
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Total assembled length of hose assembly (4) ...
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| Hose Assembly | |||
|---|---|---|---|
| Item | Part Number | Part Name | Qty |
| 5 | Hose As | 1 | |
| - | O-Ring Seal | 2 | |
| - | Hose Guard | |
|
| - | Permanent Coupling | 1 | |
| - | Permanent Coupling | 1 | |
| - | Hose | |
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Total assembled length of hose assembly (5) ...
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| Specification for 255-1854 Pilot Lines Gp | |||
|---|---|---|---|
| Item | Qty | Part | Specification Description |
| 1 | 9 | 7K-1181 Cable Strap | Sharp corners at the cutting edge of each cable strap shall not be allowed. |
| 4 | 1 | 437-0481 Hose As | Torque to |
| 6 | 1 | 148-8336 Connector As | Torque to |
Stick Cylinder Lines Group
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| Illustration 20 | g03805017 |
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- Before installing 237-3199 Stick Cylinder Lines Gp, remove the parts shown in Illustration 20 and listed in Table 26.
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Table 31 Standard Removal Parts Item Part Number Part Name Qty L1 239-1877 Tube As 1 L2 1P-3705 Rectangular Seal 1 L3 8T-4648 Bolt 4 L4 453-1259 Bolt 2 L5 451-2175 Hard Washer 2 Show/hide table
Illustration 21 g03794833 237-3199 Stick Cylinder Lines Gp - Install 237-3199 Stick Cylinder Lines Gp. Refer to Table 6 for a list of the required parts. Refer to Illustration 21 for the location of the parts. Refer to Illustration 22 and Table 8 for specifications.
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| |
| Illustration 22 | g03795044 |
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| Specification for 237-3199 Stick Cylinder Lines Gp | |||
|---|---|---|---|
| Item | Qty | Part | Specification Description |
| 8 | 1 | 268-7208 Tube As | Torque to |
| 20 | 3 | 8T-4186 Bolt | Torque to |
| 22 | 4 | 8T-4196 Bolt | Torque to |
| C | - | - | Distance from the center of the mounting pin to the support assembly |
| D | - | - | Orientation of the support assembly is 20 ± 3 degrees. |
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