SBF214 and SUF557 Skid Mounted Power Packs Caterpillar

Maintenance Interval Schedule

Usage:

Ensure that the Safety Information, warnings, and instructions are read and understood before operation or maintenance procedures are performed.

To determine the maintenance intervals, use fuel consumption, service hours, or calendar time, which ever occurs first. Engines that operate in severe operating conditions may require more frequent maintenance.

Before each consecutive interval is performed, all of the maintenance requirements from the previous interval must also be performed.

PM Level 1 - Every 10 400 L (2750 US gal) of Fuel or 250 Service Hours or 6 Months

Air Compressor Filter - Clean/Replace
Alternator - Inspect
Alternator and Fan Belts - Inspect/Adjust/Replace
Cooling System Supplemental Coolant Additive (SCA) - Test/Add
Cylinder Head Grounding Stud - Inspect/Clean/Tighten
Engine Air Cleaner Element (Dual Element) - Clean/Replace
Engine Crankcase Breather - Clean
Engine Oil Sample - Obtain
Engine Oil and Filter - Change
Fan Drive Bearing - Lubricate
Fuel System Primary Filter/Water Separator Element - Replace
Fuel System Secondary Filter - Replace
Fuel Tank Water and Sediment - Drain
Hoses and Clamps - Inspect/Replace
Radiator - Clean

PM Level 1 - Every 20 800 L (5500 US gal) of Fuel or 500 Service Hours or 6 Months

Air Compressor Filter - Clean/Replace
Alternator - Inspect
Cooling System Supplemental Coolant Additive (SCA) - Test/Add
Cylinder Head Grounding Stud - Inspect/Clean/Tighten
Engine Air Cleaner Element (Dual Element) - Clean/Replace
Engine Crankcase Breather - Clean
Engine Oil Sample - Obtain
Engine Oil and Filter - Change
Fan Drive Bearing - Lubricate
Fuel System Primary Filter/Water Separator Element - Replace
Fuel System Secondary Filter - Replace
Fuel Tank Water and Sediment - Drain
Hoses and Clamps - Inspect/Replace
Radiator - Clean

PM Level 2 - Every 83 250 L (22 000 US gal) of Fuel or 2000 Service Hours or 1 Year

Alternator - Inspect
Engine Crankcase Breather - Clean

Every 208 000 L (55 000 US gal) of Fuel or 5000 Service Hours

Starting Motor - Inspect
Turbocharger - Inspect
Water Pump - Inspect

PM Level 3 - Every 125 000 L (33 000 US gal) of Fuel or 3000 Service Hours or 2 Years

Air Compressor - Inspect
Cooling System Coolant (DEAC) - Change
Cooling System Coolant Extender (ELC) - Add
Cooling System Water Temperature Regulator - Replace
Crankshaft Vibration Damper - Inspect
Engine - Clean
Engine Mounts - Inspect
Engine Valve Lash - Inspect/Adjust
Engine Valve Rotators - Inspect

Every 380 000 L (100 000 US gal) of Fuel or 10 000 Service Hours

Overhaul Considerations

Caterpillar Information System:

3512B Marine Auxiliary Engine Vibration Sensor

3126B Marine Engines Diagnostic Codes

3408E and 3412E Industrial Engines Throttle Position Sensor - Calibrate

G3600 Engines Ignition System

G3600 Engines Engine Oil Temperature Regulator

3512 Industrial Engine Engine Oil Pan

2001/10/01 The Oil Pan No Longer Requires Gasket Sealant {1302}

2001/08/01 When These Control Groups Are Used As Service Replacements, Use This Procedure For The Initial Setup Of The 203-7810 Engine Monitoring Control Group And The 203-7811 Engine Monitoring Control Group {1901, 7490}

3064 and 3066 Engines for Caterpillar Built Machines Engine Speed - Check

3126B Marine Engines ECM Will Not Communicate with Other Systems or Display Modules

120H and 135H Motor Graders Hydraulic and Steering System Control Valve (Snow Plow/Dozer Angle)

2001/08/01 A New Piston and Piston Rings Are Now Available {1214, 1215}

2001/11/01 A New Temperature Indicator Assembly Is Available To Measure The Temperature Of The Air In The Air Inlet Manifold {1058, 7450}

SPS342 Skid Mounted Pumper Maintenance Interval Schedule

2001/08/01 A Special Instruction Is Available For Replacing Starting Motor Solenoids {1467}

Electronic Modular Control Panel II (EMCP II) Fault Description

301.5, 301.6 and 301.8 Mini Hydraulic Excavators Engine Starting with Jump Start Cables

2001/09/01 Repair Procedure for the Threads in a Cylinder Head Casting that were Damaged by a Manual Valve Group (Kiene Valve) {1100}

C0.5, C0.7, C1.1/3011C, C1.5/3013C, C1.6 and C2.2/3024C/3024CT Industrial Engines and Engines for Caterpillar Built Machines Fuel Injection Lines

G3600 Engines Gas Engine Ignition

G3406 Engine Ignition System

G3406 Engine Ignition Transformer

3046 Engine for Caterpillar Built Machines Valve Guide - Inspect

SBF214 and SUF557 Skid Mounted Power Packs Caterpillar

Usage:

When Required

Daily

Initial 20 to 40 Service Hours

Between 250 Service Hours and 1000 Service Hours

Every 6000 Service Hours or 6 Years