Assembly Procedure
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NOTICE |
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products. Dispose of all fluids according to local regulations and mandates. |
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NOTICE |
Keep all parts clean from contaminants. Contamination of the hydraulic system with foreign material will reduce the service life of the hydraulic system components. To prevent contaminants from entering the hydraulic system, always plug or cap the lines, fittings, or hoses as they are disconnected. Cover any disassembled components and clean them properly before assembly. Clean the hydraulic system properly after any major component exchange or especially after a component failure, to remove any contamination. |
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Illustration 1 | g00910420 |
- Install O-ring seal (11) .
- Install backup rings (12) .
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Illustration 2 | g00910419 |
- Install oil seal (10) and dust seal (9) into the housing.
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Illustration 3 | g00910418 |
- Install O-ring seals (8) onto sleeve (7) .
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Illustration 4 | g00910417 |
- Install sleeve (7) and rod (6) .
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Illustration 5 | g00910793 |
- Measure the distance from the mating surface of housing (3) to the flange face that makes contact with the cylinder. Record this dimension as Dimension (X) .
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Illustration 6 | g00910794 |
- Make sure that cylinder (7) is firmly pushed into the housing for the front axle. Measure the distance from the mating surface of the housing to the end of cylinder, as shown. Record this dimension as Dimension (Y) .
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Illustration 7 | g00910416 |
- Install dust and oil seal (5) into cylinder head (3) .
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Illustration 8 | g00910415 |
Note: Shim (4) is available in several thicknesses.
- Subtract Dimension (Y) from Dimension (X). The difference is the thickness of shim (4) that needs to be installed in guide housing (3) .
- Install shim (4) that is determined in Step 9 in guide housing (3). Apply multipurpose grease to the shim in order to hold the shim in position in the guide housing.
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Illustration 9 | g00910414 |
- Position cylinder head (3) .
- Install bolts (2). Tighten to a torque of 185 N·m (136 lb ft).
End By:
Install the tie rods. Refer to Disassembly and Assembly, "Tie Rods - Install".