Installation Procedure
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Table 1
| Required Tools |
| Tool |
Part Number |
Part Description |
Qty |
| A |
138-7573 |
Link Bracket |
2 |
| B |
1U-9199 |
Lever Puller |
1 |
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Personal injury can result from contact with refrigerant. Contact with refrigerant can cause frost bite. Keep face and hands away to help prevent injury. Protective goggles must always be worn when refrigerant lines are opened, even if the gauges indicate the system is empty of refrigerant. Always use precaution when a fitting is removed. Slowly loosen the fitting. If the system is still under pressure, release it slowly in a well ventilated area. Personal injury or death can result from inhaling refrigerant through a lit cigarette. Inhaling air conditioner refrigerant gas through a lit cigarette or other smoking method or inhaling fumes released from a flame contacting air conditioner refrigerant gas, can cause bodily harm or death. Do not smoke when servicing air conditioners or wherever refrigerant gas may be present. Use a certified recovery and recycling cart to properly remove the refrigerant from the air conditioning system. |
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| Illustration 1 | g00911501 |
- Position heater assembly (30) and install bolts (29). Connect harness assembly (28) .
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| Illustration 2 | g00911503 |
- Connect hoses (27) for the heater.
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| Illustration 3 | g00911505 |
- Position clip (26). Install bolts (25) .
- Connect hose assemblies (24) for the air conditioner.
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| Illustration 4 | g00911529 |
- Position access panel (23). Install bolts (22) .
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| Illustration 5 | g00911510 |
- Install duct (19). Position cover (21). Install bolts (20) .
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| Illustration 6 | g00911511 |
- Install duct (16). Install three bolts (17). Connect harness assembly (18) .
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| Illustration 7 | g00911513 |
- Install panel (15). Install screws (14) .
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| Illustration 8 | g00911515 |
- Position panel (12). Install bolts (13) .
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| Illustration 9 | g00911517 |
- Position frame assembly (11). Remove Tooling (B) .
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| Illustration 10 | g00911518 |
- Position duct assembly (10). Install screws (9) .
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| Illustration 11 | g00911519 |
- Install vents (8) .
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| Illustration 12 | g00911521 |
- Remove Tooling (A). Install bracket (7) and bolts (6) .
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| Illustration 13 | g00911522 |
- Position the frame assembly. Install socket head screws (5) .
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| Illustration 14 | g00911556 |
- Install stop (3) for the seat. Install socket head screws (2) .
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| Illustration 15 | g00911525 |
- Connect harness assembly (1) .
- Fill the cooling system. The cooling system contains 15 L (4 US gal) of coolant. Refer to Operation and Maintenance Manual, SEBU7613, "Cooling System Coolant (DEAC) - Change" or refer to Operation and Maintenance Manual, "Cooling System Extended Life Coolant - Change".
- Charge the air conditioner system. The correct charge is 1 kg (2.20 lb). Refer to Service Manual, SENR5664, "Air Conditioning and Heating Systems with R-134a Refrigerant" for the procedure. Refer to Special Publication, NEDG5065, "Air Conditioning Tools" for the tools.
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Install the seat. Refer to Disassembly and Assembly, "Seat - Remove and Install".
