Removal Procedure
| Required Tools | |||
| Tool | Part Number | Part Description | Qty |
| A | 138-7573 | Link Bracket | 2 |
| B | 1U-9199 | Lever Puller | 1 |
Start By:
- Remove the seat. Refer to Disassembly and Assembly, "Seat - Remove and Install".
| NOTICE |
|---|
Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. |
 |
Personal injury can result from contact with refrigerant. Contact with refrigerant can cause frost bite. Keep face and hands away to help prevent injury. Protective goggles must always be worn when refrigerant lines are opened, even if the gauges indicate the system is empty of refrigerant. Always use precaution when a fitting is removed. Slowly loosen the fitting. If the system is still under pressure, release it slowly in a well ventilated area. Personal injury or death can result from inhaling refrigerant through a lit cigarette. Inhaling air conditioner refrigerant gas through a lit cigarette or other smoking method or inhaling fumes released from a flame contacting air conditioner refrigerant gas, can cause bodily harm or death. Do not smoke when servicing air conditioners or wherever refrigerant gas may be present. Use a certified recovery and recycling cart to properly remove the refrigerant from the air conditioning system. |
 |
|
At operating temperature, the engine coolant is hot and under pressure. Steam can cause personal injury. Check the coolant level only after the engine has been stopped and the fill cap is cool enough to touch with your bare hand. Remove the fill cap slowly to relieve pressure. Cooling system conditioner contains alkali. Avoid contact with the skin and eyes to prevent personal injury. |
|
- Disconnect harness assembly (1) .
 | |
| Illustration 1 | g00910757 |
- Remove socket head screws (2). Remove stop (3) for the seat.
 | |
| Illustration 2 | g00910764 |
- Slide support assembly (4) to the rear. Remove socket head screws (5) .
 | |
| Illustration 3 | g00910807 |
- Remove bolts (6). Remove bracket (7). Install Tooling (A) .
 | |
| Illustration 4 | g00910813 |
Right top inside of cab | |
- Remove vents (8) .
 | |
| Illustration 5 | g00910822 |
- Remove screws (9). Remove duct assembly (10) .
 | |
| Illustration 6 | g00910831 |
- Install Tooling (B) on Tooling (A). Use Tooling (B) to lift frame assembly (11) out of the way.
 | |
| Illustration 7 | g00910857 |
- Remove bolts (13). Remove panel (12) .
 | |
| Illustration 8 | g00910901 |
- Remove screws (14). Remove panel (15) .
 | |
| Illustration 9 | g00910922 |
- Disconnect harness assembly (18). Remove duct (16) .
 | |
| Illustration 10 | g00911000 |
- Remove three bolts (17) .
- Remove bolts (20) from heater assembly. Remove cover (21). Remove duct (19) .
 | |
| Illustration 11 | g00910993 |
- Remove bolts (22). Remove access panel (23) .
 | |
| Illustration 12 | g00911056 |
- Recover the air conditioner refrigerant from the air conditioner system. The correct charge is 1 kg (2.2 lb). Refer to Service Manual, SENR5664, "Air Conditioning and Heating Systems with R-134a Refrigerant" for the procedure. Refer to Special Publication, NEDG5065, "Air Conditioning Tools" for the tools.
|
Personal injury can result from contact with refrigerant. Contact with refrigerant can cause frost bite. Keep face and hands away to help prevent injury. Protective goggles must always be worn when refrigerant lines are opened, even if the gauges indicate the system is empty of refrigerant. Always use precaution when a fitting is removed. Slowly loosen the fitting. If the system is still under pressure, release it slowly in a well ventilated area. Personal injury or death can result from inhaling refrigerant through a lit cigarette. Inhaling air conditioner refrigerant gas through a lit cigarette or other smoking method or inhaling fumes released from a flame contacting air conditioner refrigerant gas, can cause bodily harm or death. Do not smoke when servicing air conditioners or wherever refrigerant gas may be present. Use a certified recovery and recycling cart to properly remove the refrigerant from the air conditioning system. |
|
- Disconnect hose assemblies (24) for the air conditioner.
 | |
| Illustration 13 | g00911032 |
- Remove bolts (25). Remove clip (26) .
- Drain the coolant from the cooling system into a suitable container for storage or disposal. The capacity of the cooling system is approximately 15 L (4 US gal). Refer to Operation and Maintenance Manual, SEBU7613, "Cooling System Coolant (DEAC) - Change" or refer to Operation and Maintenance Manual, "Cooling System Extended Life Coolant - Change".
- Disconnect hoses (27) for the heater.
 | |
| Illustration 14 | g00911041 |
- Disconnect harness assemblies (28) from the heater assembly.
 | |
| Illustration 15 | g00911044 |
- Remove bolts (29) that hold the heater assembly to the frame.
- Remove heater assembly (30) from the machine.