Engine - Remove and Install
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Required Tools | |||
Tool | Part Number | Part Description | Qty |
A | 477-3147 | Eyebolt As. | 2 |
B | 6V-6146 | Load Leveler Gp | 1 |
Start By:
- Remove the clean emissions module.
- Remove the air cleaner.
- Turn the battery disconnect switch to the OFF position.
- Drain the coolant. Refer to Operation and Maintenance Manual, "Cooling System Coolant (ELC) - Change" for the correct draining and filling procedures.
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Illustration 1 g02546681 - Disconnect cable assembly (1).
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Illustration 2 g02546682 - Disconnect ground strap (2) and hose assembly (3).
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Illustration 3 g02546699 - Disconnect harness assemblies (4).
- Remove bolts (6) and reposition monitor assembly (5) out of the way.
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Illustration 4 g02546685 - Remove bolts (7) and hood (8).
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Illustration 5 g02546700 - Loosen clamp (9) and remove tube assembly (10).
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Illustration 6 g02546701 - Remove bolts (11).
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Illustration 7 g02547384 - Loosen clamp (12).
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Illustration 8 g02547382 - Attach Tooling (A) and a suitable lifting device to compartment assembly (13). The weight of compartment assembly (13) is approximately
154 kg (340 lb) .Show/hide tableIllustration 9 g02547399 Show/hide tableIllustration 10 g02547400 - Remove bolts (14) and (15). Remove compartment assembly (13).
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Illustration 11 g02547518 - Loosen clamp (16).
- Repeat Steps 11 through 12 to remove the other compartment assembly.
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Illustration 12 g02547420 - Loosen clamps (18) and (20). Remove tube assemblies (17) and (19).
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Illustration 13 g02547421 - Remove tube assembly (21).
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Illustration 14 g02547516 Show/hide tableIllustration 15 g02547517 - Remove hose assemblies (22).
- Remove bolt (23) and reposition hose assemblies (22) out of the way.
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Illustration 16 g02547577 - Remove bolts (24).
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Illustration 17 g02547596 - Attach Tooling (B) and a suitable lifting device to engine (25). The weight of engine (25) is approximately
1041 kg (2295 lb) .Show/hide tableIllustration 18 g02547597 Show/hide tableIllustration 19 g02547598 - Remove bolts (26) and (27). Remove engine (25).
- Install engine (25) in the reverse order of removal.
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