Removal Procedure
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Table 1
| Required Tools |
| Tool |
Part Number |
Part Description |
Qty |
| ZZ |
6V-9513 |
Face seal Plug |
1 |
| 6V-9834 |
Cap Assembly |
1 |
| 9U-7080 |
Plug |
1 |
| 9U-7081 |
Plug |
1 |
| 9U-7084 |
Plug |
1 |
Start By:
- Remove the hood. Refer to Disassembly and Assembly, "Hood - Remove".
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Personal injury can result from hydraulic oil pressure and hot oil. Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system. Make sure all of the work tools have been lowered to the ground, and the oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand. |
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| NOTICE |
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Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products. Dispose of all fluids according to local regulations and mandates. |
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Note: SERVICE DATA: TOOLING (ZZ) WILL NOT BE IDENTIFIED IN PHOTOGRAPHS IN THE REMOVAL OR THE INSTALLATION. THIS TOOLING IS SHOWN IN ORDER TO ASSIST THE EXPERIENCED SERVICEMAN.
Note: Put identification marks on all lines, hoses, wires, and tubes for installation purposes. Plug all lines, hoses and tubes. This helps prevent fluid loss and contamination of the fluid systems.
- Drain the hydraulic oil from the machine into a suitable container. The capacity of the hydraulic tank is approximately 57 L (15 US gal).
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| Illustration 1 | g01081917 |
- Remove bolt (1) and position bracket (2) aside.
- Repeat Step 2 for the opposite side.
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| Illustration 2 | g01081919 |
- Remove bolts (3). Remove grill (4) .
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| Illustration 3 | g01081922 |
- Remove nut (5) .
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| Illustration 4 | g01081925 |
- Remove bolt (6) and bar (7) .
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| Illustration 5 | g01082170 |
- Remove bolt (8) .
- Repeat Step 7 for the opposite side.
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| Illustration 6 | g01082174 |
- Remove bolt (10) and position bracket (9) aside.
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| Illustration 7 | g01082177 |
- Remove bolts (11). Tilt refrigerant condenser (12) forward.
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| Illustration 8 | g01082179 |
- Remove bolt (14). Disconnect tube assembly (13). Remove bolts (15). Place bracket (16) aside.
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| Illustration 9 | g01082197 |
- Loosen hose clamp (18). Disconnect hose (17) .
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| Illustration 10 | g01082201 |
- Mark the orientation of connector (22). Loosen nut (20). Remove connector (22). Remove bolts (21).
- Slide hydraulic oil cooler (19) to the right side of the machine. Remove hydraulic oil cooler (19) from the machine.
Installation Procedure
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| Illustration 11 | g01082201 |
- Install hydraulic oil cooler (19) into position.
- Install connector (22) into hydraulic oil cooler (19). Orient connector (22). Install bolts (21) .
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| Illustration 12 | g01082197 |
- Connect hose (17). Tighten hose clamp (18) .
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| Illustration 13 | g01082179 |
- Connect tube assembly (13). Position bracket (16). Install bolt (15). Install bolts (14) .
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| Illustration 14 | g01082177 |
- Position condenser (12). Install bolts (11) .
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| Illustration 15 | g01082174 |
- Position bracket (9). Install bolt (10) .
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| Illustration 16 | g01082170 |
- Install bolt (8) .
- Repeat Step 7 for the opposite side.
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| Illustration 17 | g01081925 |
- Install bar (7). Secure bar (7) with bolt (6) .
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| Illustration 18 | g01081922 |
- Install nut (5) .
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| Illustration 19 | g01081919 |
- Install grill (4). Secure grill (4) with bolts (3) .
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| Illustration 20 | g01081917 |
- Position bracket (2). Install bolt (1) .
- Repeat Step 12 for the opposite side.
- Fill the hydraulic tank with hydraulic oil. The capacity of the hydraulic tank is approximately 57 L (15 US gal).
End By:
Install the hood. Refer to Disassembly and Assembly, "Hood - Install".
