PRODUCT SUPPORT PROGRAM FOR REPLACING THE INJECTOR SLEEVES ON CERTAIN ASPHALT PAVERS, EXCAVATORS, MOTOR GRADERS, SOIL COMPACTORS, TELEHANDLERS, TRACK-TYPE TRACTORS, WHEELED EXCAVATORS, WHEEL LOADERS, AND WHEEL SKIDDERS Caterpillar

PRODUCT SUPPORT PROGRAM FOR REPLACING THE INJECTOR SLEEVES ON CERTAIN ASPHALT PAVERS, EXCAVATORS, MOTOR GRADERS, SOIL COMPACTORS, TELEHANDLERS, TRACK-TYPE TRACTORS, WHEELED EXCAVATORS, WHEEL LOADERS, AND WHEEL SKIDDERS

Usage:

TEBE5400-00

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13Dec2016

U-648

A-464

D-541

O-543

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After Failure Only	PRODUCT SUPPORT PROGRAM FOR REPLACING THE INJECTOR SLEEVES ON CERTAIN ASPHALT PAVERS, EXCAVATORS, MOTOR GRADERS, SOIL COMPACTORS, TELEHANDLERS, TRACK-TYPE TRACTORS, WHEELED EXCAVATORS, WHEEL LOADERS, AND WHEEL SKIDDERS
1290 1000 1252 1254		PS53360

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NOTE:	Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar.
NOTE:	This Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS53360" as the Part Number and "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code.

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NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.

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TERMINATION DATE

31Dec2018

PROBLEM

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The existing injector sleeve can fail on certain Asphalt Pavers, Excavators, Motor Graders, Soil Compactors, Telehandlers, Track-Type Tractors, Wheeled Excavators, Wheel Loaders, and Wheel Skidders. If the existing sleeve fails it can allow a small amount of oil to weep out.

AFFECTED PRODUCT

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Model	Identification Number
*****Group 1*****
M320D 2	CH900115-00150 EN800246-00332
M322D 2	EN200196-00208
M322D 2 MH	EN900215
M324D 2 MH	EN300171-00179

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*****Group 2*****
120	E9400100
120 AWD	E9300100 E9500100-00101
120K 3	E9H00100
525D	2L500100-00154
535D	3L500100-00136
545D	4L500100-00160
555D	5L500100-00111
815K	WCS00100, 201
950 GC	M5K00100-01239
950L	LXX00202-00228
950M	ENE00202-00235 LCR00201
962L	MTN00162-00163, 262 SXS00201-00203
962M	LSE00201-00208
AP1055F	RLM00100-00105
AP600F	LR600100-00108
AP655F	47900100-00122, 125 48000100-00103 ML600100-00113 P6500100-00124
CS79B	CM700100-00101
D5R XL	R5A00150, 152-158, 161-162
D5T	P5T00165-00166
D6K 2	MXK00100-00273 RPR00106-00307

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*****Group 3*****
320D FM	BW200150-00236 CY200150-00192
323D 2L	FLC00131-00219, 10001-10004 JEG00131-00257 KBX00151-00191, 10001-10007 KCE00234-00428 PJP00185-01331 TDT00101-00560, 10001-10152 YCR00134-00288
326D 2	KGY00161-00323 REC00141-00197, 199, 202-203, 205-206, 208-212
326D 2L	JFL00124-00174 MGW00241-00313 MZH00251-00282, 10001-10006 NBX00123-00156 XAM00261-00510, 10001-10060
329D 2	SHJ00184-00190 TMJ00231-00376
329D 2L	KJB00176-00180 RGA00191-00309 THW00231-00506, 509-554 WDT00145
330D 2L	PTE00183-00211 RCK00164-00357 SZK00171-00561, 10001-10147 ZBF00201-00514, 10001-10093

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*****Group 4*****
320D 2GC	ZBH00151-00975, 10001-10207

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*****Group 5*****
924K	ENC00120-01566 HJF00100-00101, 250-818 KW400130-00406 SNZ00100, 250-434
930K	DYB00130-00486 EYE00125-00127, 250-789 FRK00130-00131, 350-435 P3K00140-00196
938K	REP00150, 450-625 XXT00135-00137, 350-962

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*****Group 6*****
D3K 2 LGP	LT300111-00113, 2110-2113
D3K 2 XL	FT300101-00103, 2100-2119
D4K 2 LGP	RT300130, 2130
D5K 2 LGP	YT300152-00157, 2150-2163, 2167
D5K 2 XL	WT300142-00157, 2140-2174
M315D 2	CA400100-00103, 189-268
M317D 2	CA600263-00285
TL1055D	MNT00063, 150-181, 183-186, 188, 192-193
TL1255D LRC	MYW00150-00157, 160-161, 15700

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*****Group 7*****
938K	HFW00140-00932 W8K00150-00309

PARTS NEEDED

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Qty	Part Number	Description
*****Group 1*****
1	3705513	LINES AS
1	3705516	LINES AS
1	3705517	LINES AS
1	3705518	LINES AS
1	3708376	KIT-CLEANLINESS
1	3935467	LINES AS
1	3935468	LINES AS
2	3951633	BRACKET AS
6	5178243	SLEEVE-INJECTOR
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 1% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
*****Group 2*****
1	3705513	LINES AS
1	3705516	LINES AS
1	3705517	LINES AS
1	3705518	LINES AS
1	3708376	KIT-CLEANLINESS
1	3935467	LINES AS
1	3935468	LINES AS
2	3951633	BRACKET AS
6	5178243	SLEEVE-INJECTOR
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 1% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
*****Group 3*****
1	3705513	LINES AS
1	3705516	LINES AS
1	3705517	LINES AS
1	3705518	LINES AS
1	3708376	KIT-CLEANLINESS
1	3935467	LINES AS
1	3935468	LINES AS
2	3951633	BRACKET AS
6	5178243	SLEEVE-INJECTOR
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 1% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
*****Group 4*****
1	3708376	KIT-CLEANLINESS
1	3962606	LINES AS
1	3962607	LINES AS
1	3962608	LINES AS
1	3962609	LINES AS
2	3976836	CLAMP GP-LINES
4	5178243	SLEEVE-INJECTOR
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 1% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
*****Group 5*****
1	3705513	LINES AS
1	3705516	LINES AS
1	3705517	LINES AS
1	3705518	LINES AS
1	3708376	KIT-CLEANLINESS
1	3935467	LINES AS
1	3935468	LINES AS
2	3951633	BRACKET AS
6	5178243	SLEEVE-INJECTOR
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 1% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
*****Group 6*****
1	3708376	KIT-CLEANLINESS
1	3962606	LINES AS
1	3962607	LINES AS
1	3962608	LINES AS
1	3962609	LINES AS
2	3976836	CLAMP GP-LINES
4	5178243	SLEEVE-INJECTOR
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 1% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
*****Group 7*****
1	3705513	LINES AS
1	3705516	LINES AS
1	3705517	LINES AS
1	3705518	LINES AS
1	3708376	KIT-CLEANLINESS
1	3935467	LINES AS
1	3935468	LINES AS
2	3951633	BRACKET AS
6	5178243	SLEEVE-INJECTOR
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 3% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

ACTION REQUIRED

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Replace the sleeves. Refer to relevant Disassembly and Assembly manual for your specific engine type for the removal and installation instructions.

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SERVICE CLAIM ALLOWANCES

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Product smu/age whichever comes first	Caterpillar		Dealer Suggested		Customer Suggested
Product smu/age whichever comes first	Parts %	Labor Hrs%	Parts %	Labor Hrs%	Parts %	Labor Hrs%
*****Group 1*****
0-3000 hrs, 0-36 mo	100.0%	100.0%	0.0%	0.0%	0.0%	0.0%
3001-5000 hrs, 37-48 mo	100.0%	0.0%	0.0%	0.0%	0.0%	100.0%

NOTE: This is a 3.0-hour job for Group 1

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Product smu/age whichever comes first	Caterpillar		Dealer Suggested		Customer Suggested
Product smu/age whichever comes first	Parts %	Labor Hrs%	Parts %	Labor Hrs%	Parts %	Labor Hrs%
*****Group 2*****
0-3000 hrs, 0-36 mo	100.0%	100.0%	0.0%	0.0%	0.0%	0.0%
3001-5000 hrs, 37-48 mo	100.0%	0.0%	0.0%	0.0%	0.0%	100.0%

NOTE: This is a 3.0-hour job for Group 2

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Product smu/age whichever comes first	Caterpillar		Dealer Suggested		Customer Suggested
Product smu/age whichever comes first	Parts %	Labor Hrs%	Parts %	Labor Hrs%	Parts %	Labor Hrs%
*****Group 3*****
0-3000 hrs, 0-36 mo	100.0%	100.0%	0.0%	0.0%	0.0%	0.0%
3001-5000 hrs, 37-48 mo	100.0%	0.0%	0.0%	0.0%	0.0%	100.0%

NOTE: This is a 3.0-hour job for Group 3

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Product smu/age whichever comes first	Caterpillar		Dealer Suggested		Customer Suggested
Product smu/age whichever comes first	Parts %	Labor Hrs%	Parts %	Labor Hrs%	Parts %	Labor Hrs%
*****Group 4*****
0-3000 hrs, 0-36 mo	100.0%	100.0%	0.0%	0.0%	0.0%	0.0%
3001-5000 hrs, 37-48 mo	100.0%	0.0%	0.0%	0.0%	0.0%	100.0%

NOTE: This is a 2.0-hour job for Group 4

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Product smu/age whichever comes first	Caterpillar		Dealer Suggested		Customer Suggested
Product smu/age whichever comes first	Parts %	Labor Hrs%	Parts %	Labor Hrs%	Parts %	Labor Hrs%
*****Group 5*****
0-3000 hrs, 0-36 mo	100.0%	100.0%	0.0%	0.0%	0.0%	0.0%
3001-5000 hrs, 37-48 mo	100.0%	0.0%	0.0%	0.0%	0.0%	100.0%

NOTE: This is a 3.0-hour job for Group 5

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Product smu/age whichever comes first	Caterpillar		Dealer Suggested		Customer Suggested
Product smu/age whichever comes first	Parts %	Labor Hrs%	Parts %	Labor Hrs%	Parts %	Labor Hrs%
*****Group 6*****
0-3000 hrs, 0-36 mo	100.0%	100.0%	0.0%	0.0%	0.0%	0.0%
3001-5000 hrs, 37-48 mo	100.0%	0.0%	0.0%	0.0%	0.0%	100.0%

NOTE: This is a 2.0-hour job for Group 6

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Product smu/age whichever comes first	Caterpillar		Dealer Suggested		Customer Suggested
Product smu/age whichever comes first	Parts %	Labor Hrs%	Parts %	Labor Hrs%	Parts %	Labor Hrs%
*****Group 7*****
0-5000 hrs, 0-48 mo	100.0%	100.0%	0.0%	0.0%	0.0%	0.0%