PRODUCT SUPPORT PROGRAM FOR INSTALLING THE ADJUSTABLE BODY HEAT EXHAUST DESIGN ON CERTAIN 735C, 745C AND 740C EJECTOR ARTICULATED TRUCKS Caterpillar


PRODUCT SUPPORT PROGRAM FOR INSTALLING THE ADJUSTABLE BODY HEAT EXHAUST DESIGN ON CERTAIN 735C, 745C AND 740C EJECTOR ARTICULATED TRUCKS

Usage:

TEBE5375-00

13Apr2017


U-206
A-135
D-161
O-167

 

After Failure Only

  
  

PRODUCT SUPPORT PROGRAM FOR INSTALLING THE ADJUSTABLE BODY HEAT EXHAUST DESIGN ON CERTAIN 735C, 745C AND 740C EJECTOR ARTICULATED TRUCKS

1061 1062 7155
PS53460
NOTE:

Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar.

NOTE:

This Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS53460" as the Part Number and "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.


TERMINATION DATE

30Apr2019

PROBLEM

The existing 1905938/">190-5938 Body Heat Exhaust Flexi Tube can contact the radiator cover on certain 735C, 745C and 740C Ejector Articulated Trucks. If the existing flexi tube contacts the radiator cover it can cause heat damage to the radiator cover.

AFFECTED PRODUCT

Model Identification Number
735C LFJ00252-00253

TFJ00143-00144, 151, 154-158, 160-161, 163-167, 169-170, 179-181, 183-186, 192, 194-197, 204-205, 211-212, 216-217, 225-232, 240, 242-243, 246, 248
740C EJ LFN00272

TFN00162-00170, 173-176, 179-187
745C LFK00262, 267, 271, 309-313, 315, 328-332, 334, 336, 338-339, 342, 363, 365, 367, 375, 377, 383, 385, 391, 400, 406-410, 418, 420-422, 426, 429-431, 433, 442, 450, 452, 454, 458, 461, 465, 467, 469, 471, 473, 475, 477, 479-486, 488, 492, 494-500, 512, 517, 520, 523, 525, 528, 530, 532, 541, 544, 547, 553-555, 557, 559, 562, 568, 582-584, 586, 589-599, 601, 604, 606-608, 610, 612, 614, 617-620, 622, 624, 626-627, 629, 631, 634, 647, 657, 671, 675, 706, 708, 712, 789, 793-798, 885-886, 921-923

TFK00152-00155, 157, 159-161, 166, 169, 173-174, 177, 186-188, 190-191, 193-194, 198-199, 205-208, 211-213, 215, 220, 223, 232-233, 236-240, 274-277, 279, 283, 288, 290-294, 303-306, 309-310, 312-313, 315-316, 321, 328, 332-333, 336-337, 341, 343, 345, 347, 351-353, 355-359, 363-364, 367-368, 371-372, 377, 382, 384, 386-388, 390-393, 396-399, 402-409, 412, 417, 419, 422, 427, 460-461, 468-470, 477-478, 483-485, 487-489, 492-494, 498, 500-501, 505, 511, 516, 518, 527-528, 532-536, 544, 547-551, 556-559, 561-563, 567-570, 573-574, 577-578, 580, 585, 594, 603-604, 609, 615, 618, 620-627, 630-631, 634-641, 648-649, 654, 661-664, 668, 670-675, 677-679, 685-686, 688, 690, 695, 700-702, 704-705, 708, 710-714, 717, 719, 721, 726-727, 729, 734, 743, 745, 752, 779-780, 782-786, 812-816, 839-840, 870, 890-892, 903-907, 978, 983-984, 1001-1002, 1007-1016, 1032, 1034, 1040-1042, 1048-1049, 1055-1056, 1058-1061, 1064, 1067, 1071, 1074-1077, 1084, 1087, 1093-1094, 1101-1108, 1110-1112, 1116-1117, 1127, 1129, 1131, 1146, 1153, 1170-1171, 1173, 1175-1180, 1182-1183, 1185, 1188-1192, 1200-1202, 1204-1206, 1208-1210, 1212-1214, 1216, 1223, 1226-1232, 1244-1252, 1263-1264, 1276, 1279-1280, 1282-1286, 1295, 1300, 1302, 1304, 1306, 1308, 1316, 1318-1320, 1322-1323, 1331, 1337-1338, 1347, 1353

PARTS NEEDED

Qty

Part Number Description
2 8T4195 BOLT-HEX HEAD
1 1865065 CLAMP-STEPPED
1 1905938 TUBE-FLEXIBLE
2 1984777 WASHER-HARD
1 3454134 PANEL AS-RH
1 5106148 TUBE
1 5106149 TUBE
1 5106150 BRACKET AS
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 1% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.


ACTION REQUIRED

Refer to the Service Manual if/as necessary and see Special Instruction M0073195 - Procedure to Install the Adjustable Body Heat Exhaust Design for 735C, 745C and 740C Ejector.

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
0-2000 hrs,
0-12 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
2001-6000 hrs,
13-36 mo 
33.0%
50.0%
0.0%
0.0%
50.0%
50.0%
 NOTE: This is a 2.0-hour job



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 

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