1999/07/26 Caterpillar


Improved Hydraulic Coupler Retrofit Instructions{6129,5057,5051}

Usage:


Challenger 65C (2ZJ1-1964),
Challenger 65D (2ZJ1965-Up),
Challenger 70C (2YL),
Challenger 75C (4KK),
Challenger 75D (5AR),
Challenger 85C (9TK),
Challenger 85D (4GR) Agricultural Tractors

Reference: Service Manual Module; SENR9440; Specifications; Hydraulic System; Challenger 65D, Challenger 75D, and Challenger 85D Agricultural Tractors.

Service Manual Module; SENR9439; Disassembly & Assembly; Machine Systems; Challenger 65D, Challenger 75D, and Challenger 85D Agricultural Tractors.

Service Manual Module; SENR5264; Specifications; Hydraulic System; Challenger 65C, Challenger 70C, Challenger 75C, and Challenger 85C Agricultural Tractors.

Service Manual Module; SENR5267; Disassembly & Assembly; Machine Systems; Challenger 65C, Challenger 70C, Challenger 75C, and Challenger 85C Agricultural Tractors.

The hydraulic coupler design is improved with the introduction of the E Series Agricultural Tractors. The improved couplers offer the advantage of being able to lever release the coupler while under pressure, which substantially reduces coupling and uncoupling forces.

The new coupler design can be adapted to the above machines by referring to Table B and Illustrations 1 through 3. If your machine is equipped with a three-point hitch, use Table B and C and Illustrations 1 through 7. See Table A.

You may need to modify 133-6298 Guard Group as necessary for final fit-up.

NOTE: Refer to the respective Specification and Disassembly & Assembly Manuals for correct bolt and fitting torques.


Illustration 1.
145-9544 Hydraulic Lines Group Front View


Illustration 2.
145-9544 Hydraulic Lines Group Right Side View


Illustration 3.
145-9544 Hydraulic Lines Group

Top View

Also use (along with Table B and Illustrations 1 through 3) Table C and Illustrations 4 through 7 if your machine is equipped with a three-point hitch.


Illustration 4.
Route Coupler Drain Line to Screen Housing


Illustration 5.
145-9564 Hydraulic Lines Group
Front View


Illustration 6.
145-9564 Hydraulic Lines Group
View A-A


Illustration 7.
145-9564 Hydraulic Lines Group
Top View

Caterpillar Information System:

1999/07/19 Front Crankshaft Seal Is Now Serviceable {1160}
1999/07/19 Caterpillar Electronic Technician (ET) Version 2.4 Improves The Software FLASH Process For Engine Electronic Control Measures {0785,7610}
1999/07/19 Dimensions For Re-Manufacture Of Brake Disc And Rotor {4457,4255}
1999/07/19 Thrust Buttons For Planetary End Housing Assembly Salvage Now Available {3150,3169}
1999/07/19 Corrections To 769D, 771D, 773D, And 775D Off-Highway Truck Service Manuals {0374}
1999/07/19 Improved Mountings For Air Dryer On Fuel Tanks {1273,4285}
1999/07/19 Specifications For 146-3503 Electric Starter Motor {1453}
1999/07/19 Reporting Incidents Through the Cat Neutral Net {0337}
1999/07/12 Hydraulic Cylinder Seal Kit Information Is Now On Line {0376,7555,7562}
1999/07/12 New Tool Box Latch Provides Easier Use And Increased Reliability {7259}
1999/07/12 New Service Parts For Fully Hydraulic Brake System Provide Improved Serviceability {4263}
1999/07/12 New Bracket Assembly Improves Service Life Of Governor Control {1908}
1999/07/26 Improved Water Separator Group Used{1258,1260,1263}
1999/07/26 A Special Instruction For Repairing Thermoset Fenders And Hoods Is Now Available{7251,7252}
1999/07/26 Improved Tilt Stem Smoothes Out Bucket Movement{5051}
1999/07/26 The Special Instruction For Installing Universal Lines Kits Is Now Updated{5057}
1999/07/26 Correction To Service Manual Module SEBU6757; Operation & Maintenance Manual{0374,0375}
1999/07/26 Filtered Adapter Reduces False Air Filter Warnings{7400,7452}
1999/07/26 Improvements Have Been Implemented On The Superstructure Of Large Off-Highway Trucks{7050}
1999/07/26 New Bracket Assembly And Clamps In Water Lines Groups Provide Improved Tube Retention{1380}
1999/07/26 Revised Repair Procedure For Large Off-Highway Truck Bladder Type Accumulators{0374,4331}
1999/07/26 An Improved Throttle Cable Is Available For Certain Soil And Asphalt Compactors{5462}
1999/07/26 New Location For Ground Wire{1408,7423}
1999/08/02 Cold Start Advance Solenoid Available {1272,1250}
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