PRODUCT SUPPORT PROGRAM FOR REPLACING THE 266-4606 HOSE AS. AND/OR THE 6V-1889 CLIP ON CERTAIN 777F OFF-HIGHWAY TRUCKS Caterpillar


PRODUCT SUPPORT PROGRAM FOR REPLACING THE 266-4606 HOSE AS. AND/OR THE 6V-1889 CLIP ON CERTAIN 777F OFF-HIGHWAY TRUCKS

Usage:

REBE6381-01

06Aug2010
(Revised 04Feb2011)


U-307
A-237
D-262
O-265

 
After Failure Only
  
  

PRODUCT SUPPORT PROGRAM FOR REPLACING THE 2664606/">266-4606 HOSE AS. AND/OR THE 6V-1889 CLIP ON CERTAIN 777F OFF-HIGHWAY TRUCKS

3103
PS51877
NOTE:

This Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS51877" as the Part Number and "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.

 
NOTE:

This Revised Service Letter replaces the 06Aug2010 Service Letter. Changes have been made to the Affected Product.


TERMINATION DATE

31Aug2011

PROBLEM

The existing 2664606/">266-4606 Hose As. and/or the 6V-1889 Clip can fail on certain 777F Off-Highway Trucks. Fluctuations in the hose assembly due to system pressures can fatigue the clip and cause damage to the hose assembly and cause a clip failure. The clip and hose assembly are part of 247-3748 Torque Converter Filter & Lines Gp.

AFFECTED PRODUCT

Model Identification Number
777F  JRP00277-00658, 660-757, 759-783, 785-945, 947-959, 962, 965-970, 972-976, 978-1160, 1162-2758
777F OEM JXP00100-00186

WTK00105-00117

PARTS NEEDED

Qty

Part Number Description
1 4J5267 SEAL-O-RING
1 5K9090 SEAL-O-RING-ORFS
1 5P7468 CLIP
1 5P7469 CLIP
1 6V4349 GROMMET
1 8T4896 WASHER-HARD
1 8T9377 BOLT
1 1149223 SPACER
1 2664606 HOSE AS.
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 2% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

ACTION REQUIRED

1. If the 6V-1889 Clip fails replace with one 5P-7469 Clip, one 5P-7468 Clip, one 6V-4349 Grommet, one 114-9223 Spacer, one 8T-9377 Bolt, and one 5P-1075 Washer. Inspect the 2664606/">266-4606 Hose As. and replace the 2664606/">266-4606 Hose As. only if the 6V-1889 Clip has damaged the 2664606/">266-4606 Hose As.

2. If the 2664606/">266-4606 Hose As. fails replace both the 2664606/">266-4606 Hose As. and the 6V-1889 Clip.
Image1

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
0-12000 hrs,
0-48 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 1.0-hour job



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 

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