PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE RECEPTACLE - GP AUXILIARY START ON CERTAIN R2900G LOAD HAUL DUMP MACHINES
Usage:
REBE6379-00
Show/hide table
| 23Aug2010 |
O-297
Show/hide table
| Priority | PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE RECEPTACLE - GP AUXILIARY START ON CERTAIN R2900G LOAD HAUL DUMP MACHINES |
|
| 1463 | PI31790 |
|
Show/hide table
| NOTE: | This Program must be administered as soon as possible. When reporting the repair, use "PI31790" as the Part Number and "7751" as the Group Number, "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. Exception: If the repair is done after failure, use "PI31790" as the Part Number, "7751" as the Group Number, "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code. |
Show/hide table
| NOTE: | The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst. |
Show/hide table
Show/hide table
Show/hide table
COMPLETION DATE |
TERMINATION DATE |
| 28Feb2011 | 31Aug2011 |
PROBLEM
Show/hide table
| The receptacle - gp auxiliary start needs to be replaced on certain R2900G Load Haul Dump Machines. The existing receptacle - gp auxiliary start is connected directly to frame ground bypassing the battery disconnect switch. |
AFFECTED PRODUCT
Show/hide table
| Model | Identification Number |
| R2900G | GLK00528, 530, 533, 558, 565, 572 |
PARTS NEEDED
Show/hide table
Qty |
Part Number | Description |
| 1 | 1L5081 | SPACER |
| 1 | 2G8767 | WASHER |
| 6 | 6K8178 | CLIP-LOOP |
| 1 | 7X0293 | BOLT |
| 1 | 2536273 | INSULATOR |
| 1 | 3663808 | RECEPTACLE AS |
| In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 45% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. | ||
ACTION REQUIRED
Show/hide table
| Refer to Special Instruction REHS5275 "Procedure to Install New Auxiliary Start Receptacle to R2900G XTRA Load Haul Dump Machines" for the rework procedure. |
Show/hide table
OWNER NOTIFICATION
Show/hide table
| U.S. and Canadian owners will receive the attached Owner Notification. |
SERVICE CLAIM ALLOWANCES
Show/hide table
Show/hide table
| NOTE: This is a 2.0-hour job | |||||
Show/hide table
PARTS DISPOSITION
Show/hide table
| Handle the parts in accordance with your Warranty Bulletin on warranty parts handling. |
| MAKE EVERY EFFORT TO COMPLETE THIS PROGRAM AS SOON AS POSSIBLE. |
Show/hide table
| COPY OF OWNER NOTIFICATION FOR U.S. AND CANADIAN OWNERS XYZ Corporation 3240 Arrow Drive Anywhere, YZ 99999 PRIORITY - PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE RECEPTACLE - GP AUXILIARY START ON CERTAIN R2900G LOAD HAUL DUMP MACHINES MODELS INVOLVED - R2900G Load Haul Dump Machines Dear Caterpillar Product Owner: The receptacle - gp auxiliary start needs to be replaced on the products listed below. The existing receptacle - gp auxiliary start is connected directly to frame ground bypassing the battery disconnect switch. You will not be charged for the service performed. Contact your local Caterpillar dealer immediately to schedule this service. The dealer will advise you of the time required to complete this service. Please refer the dealer to their Service Letter dated 23Aug2010 when scheduling this service. We regret the inconvenience this may cause you, but urge you to have this service performed as soon as possible to prevent unscheduled downtime. Caterpillar Inc. Identification #(s) Attached to 23Aug2010 Service Letter |
Caterpillar Information System:
PRODUCT SUPPORT PROGRAM FOR REPLACING THE TURBOCHARGER ON CERTAIN 160M MOTOR GRADERS PRODUCT SUPPORT PROGRAM FOR REPLACING THE TURBOCHARGER ON CERTAIN 160M MOTOR GRADERS
PRODUCT SUPPORT PROGRAM FOR REPLACING TURBOCHARGERS ON CERTAIN 140M MOTOR GRADERS PRODUCT SUPPORT PROGRAM FOR REPLACING TURBOCHARGERS ON CERTAIN 140M MOTOR GRADERS
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTION OF THE ENGINE OIL SCAVENGE PUMP MOUNTING BOLTS ON CERTAIN 797F OFF-HIGHWAY TRUCKS PRODUCT IMPROVEMENT PROGRAM FOR INSPECTION OF THE ENGINE OIL SCAVENGE PUMP MOUNTING BOLTS ON CERTAIN 797F OFF-HIGHWAY TRUCKS
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING/REWORKING THE FRONT GEAR TRAIN ON C175-16 AND C175-20 ENGINES INSTALLED IN CERTAIN 793F AND 797F OFF-HIGHWAY TRUCKS PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING/REWORKING THE FRONT GEAR TRAIN ON C175-16 AND C175-20 ENGINES INSTALLED IN CERTAIN 793F AND 797F OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REWORKING THE EJECTOR BUCKET ASSEMBLY ON CERTAIN R1700G LOAD HAUL DUMP MACHINES PRODUCT SUPPORT PROGRAM FOR REWORKING THE EJECTOR BUCKET ASSEMBLY ON CERTAIN R1700G LOAD HAUL DUMP MACHINES
PRODUCT SUPPORT PROGRAM FOR CLEANING THE BEARING SURFACES OF THE CONNECTING ROD AND BEARING CAP FACES AND REPLACING THE CONNECTING ROD BEARINGS IN C175-16 AND C175-20 ENGINES INSTALLED IN CERTAIN 793F, 795F, 797B, AND 797F OFF-HIGHWAY TRUCKS PRODUCT SUPPORT PROGRAM FOR CLEANING THE BEARING SURFACES OF THE CONNECTING ROD AND BEARING CAP FACES AND REPLACING THE CONNECTING ROD BEARINGS IN C175-16 AND C175-20 ENGINES INSTALLED IN CERTAIN 793F, 795F, 797B, AND 797F OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE HYDRAULIC LEVEL SENSOR ON CERTAIN 1190, 1190T, 1390, 2390, 2491, 511, 521, 522, 532, 541, 551, AND 552 TRACK FELLER BUNCHERS PRODUCT SUPPORT PROGRAM FOR REPLACING THE HYDRAULIC LEVEL SENSOR ON CERTAIN 1190, 1190T, 1390, 2390, 2491, 511, 521, 522, 532, 541, 551, AND 552 TRACK FELLER BUNCHERS
PRODUCT SUPPORT PROGRAM FOR FLASHING NEW ENGINE SOFTWARE ON CERTAIN 24M MOTOR GRADERS PRODUCT SUPPORT PROGRAM FOR FLASHING NEW ENGINE SOFTWARE ON CERTAIN 24M MOTOR GRADERS
PRODUCT SUPPORT PROGRAM FOR REWORKING THE 273-2321 RH SUPPORT AS. ON CERTAIN 777F OFF-HIGHWAY TRUCKS PRODUCT SUPPORT PROGRAM FOR REWORKING THE 273-2321 RH SUPPORT AS. ON CERTAIN 777F OFF-HIGHWAY TRUCKS
PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING PROTECTIVE FILM ON CERTAIN NAVIGATOR II DISPLAYS WITH PART NUMBERS 239-9531, 239-9532, 236-2534, 291-2199 AND WITH SERIAL NUMBERS BEGINNING WITH E8, F8, G8, H8, J8, K8, L8, M8, OR A9 PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING PROTECTIVE FILM ON CERTAIN NAVIGATOR II DISPLAYS WITH PART NUMBERS 239-9531, 239-9532, 236-2534, 291-2199 AND WITH SERIAL NUMBERS BEGINNING WITH E8, F8, G8, H8, J8, K8, L8, M8, OR A9
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND REWORKING SPINDLE HOUSINGS ON CERTAIN 12M, 120M, 140M, AND 160M MOTOR GRADERS PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND REWORKING SPINDLE HOUSINGS ON CERTAIN 12M, 120M, 140M, AND 160M MOTOR GRADERS
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND REMOVING, IF NECESSARY, VARIOUS CHECK VALVE ASSEMBLIES FROM DEALER PARTS STOCK PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND REMOVING, IF NECESSARY, VARIOUS CHECK VALVE ASSEMBLIES FROM DEALER PARTS STOCK
PRODUCT SUPPORT PROGRAM FOR REPLACING THE 266-4606 HOSE AS. AND/OR THE 6V-1889 CLIP ON CERTAIN 777F OFF-HIGHWAY TRUCKS PRODUCT SUPPORT PROGRAM FOR REPLACING THE 266-4606 HOSE AS. AND/OR THE 6V-1889 CLIP ON CERTAIN 777F OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE TRANSMISSION FILTER BYPASS SPRINGS ON CERTAIN 120M, 12M, 140M, 14M, 160M AND 16M MOTOR GRADERS PRODUCT SUPPORT PROGRAM FOR REPLACING THE TRANSMISSION FILTER BYPASS SPRINGS ON CERTAIN 120M, 12M, 140M, 14M, 160M AND 16M MOTOR GRADERS
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE CONTROL SOFTWARE ON CERTAIN 216B3, 226B3, 236B3, 242B3, AND 252B3 SKID STEER LOADERS; 247B3 AND 257B3 MULTI-TERRAIN LOADERS PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE CONTROL SOFTWARE ON CERTAIN 216B3, 226B3, 236B3, 242B3, AND 252B3 SKID STEER LOADERS; 247B3 AND 257B3 MULTI-TERRAIN LOADERS
PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING NEW SOFTWARE AND CERTAIN HARDWARE COMPONENTS ON CERTAIN 140M AND 160M MOTOR GRADERS PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING NEW SOFTWARE AND CERTAIN HARDWARE COMPONENTS ON CERTAIN 140M AND 160M MOTOR GRADERS
PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING SOFTWARE AND CERTAIN HARDWARE COMPONENTS ON CERTAIN 14M MOTOR GRADERS PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING SOFTWARE AND CERTAIN HARDWARE COMPONENTS ON CERTAIN 14M MOTOR GRADERS
PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING SOFTWARE AND CERTAIN HARDWARE COMPONENTS ON CERTAIN 16M MOTOR GRADERS PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING SOFTWARE AND CERTAIN HARDWARE COMPONENTS ON CERTAIN 16M MOTOR GRADERS
PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING NEW SOFTWARE AND CERTAIN HARDWARE COMPONENTS ON CERTAIN 24M MOTOR GRADERS PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING NEW SOFTWARE AND CERTAIN HARDWARE COMPONENTS ON CERTAIN 24M MOTOR GRADERS
PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING NEW SOFTWARE AND CERTAIN HARDWARE COMPONENTS ON CERTAIN 12M AND 120M MOTOR GRADERS PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING NEW SOFTWARE AND CERTAIN HARDWARE COMPONENTS ON CERTAIN 12M AND 120M MOTOR GRADERS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE TAMPER BAR AND HEATER ELEMENT ON CERTAIN AS4251C SCREEDS AND MECHANICAL SCREED EXTENSIONS INSTALLED ON AP-600D AND AP-655D ASPHALT PAVERS PRODUCT SUPPORT PROGRAM FOR REPLACING THE TAMPER BAR AND HEATER ELEMENT ON CERTAIN AS4251C SCREEDS AND MECHANICAL SCREED EXTENSIONS INSTALLED ON AP-600D AND AP-655D ASPHALT PAVERS
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE 283-9353 LIFTER FOLLOWER ASSEMBLY ON C175-20 AND C175-16 ENGINES INSTALLED IN CERTAIN 797F AND 793F OFF-HIGHWAY TRUCKS PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE 283-9353 LIFTER FOLLOWER ASSEMBLY ON C175-20 AND C175-16 ENGINES INSTALLED IN CERTAIN 797F AND 793F OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR INSTALLING 295-0609 SPACERS ON CERTAIN 793F LARGE OFF-HIGHWAY TRUCKS PRODUCT SUPPORT PROGRAM FOR INSTALLING 295-0609 SPACERS ON CERTAIN 793F LARGE OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE WHEEL SPINDLE ON CERTAIN R1700G LOAD HAUL DUMP MACHINES PRODUCT SUPPORT PROGRAM FOR REPLACING THE WHEEL SPINDLE ON CERTAIN R1700G LOAD HAUL DUMP MACHINES