New Cylinder Pack Components are Now Used On Certain 3512 and 3516 Engines {1214, 1215} Caterpillar


New Cylinder Pack Components are Now Used On Certain 3512 and 3516 Engines {1214, 1215}

Usage:

3516C BG3
Engine
3512B (S/N: S2J1-798; S2N1-131)
3512C (S/N: DE21-99; RL21-109; MB31-99; TT41-100; TT51-99; DPC1-216; PXE1-215; PXF1-409; PXG1-354; EWJ1-101; MXP1-264; T3P1-423; TKP1-231; T3R1-345; T3S1-235; MNW1-100; T3W1-279; TTW1-102; TTX1-99; T3Y1-200)
3516B (S/N: S2T1-123; S2X1-1700)
3516C (S/N: BS21-99; BG31-105; FT61-99; TT61-99; TT71-99; DPD1-227; PXH1-535; PXJ1-563; TKR1-257; TKS1-266; MXT1-223; TKT1-243; FLW1-103; TKX1-206; TKY1-359; TTY1-115; TTZ1-115)

Description Of Change: The new cylinder pack components prevent carbon buildup on the top land of the piston. The new liner has a sleeve (cuff) along with a new piston and ring design to prevent deposits and liner polishing.

Adaptable To: The following changes are adaptable to the products within the listed serial numbers, and are effective with all products after the listed serial numbers.

The new and former part numbers are listed in Table 1.

Table 1
Required Parts 
New Part Number  Part Name  Former Part Number(1) 
263-8955  Piston Pin  302-3451 
448-3651  Piston Ring - Intermediate  144-5695 
454-9920  Cylinder Liner  211-7826 
482-4286  Piston  331-9822 
486-1270  Piston  369-1284 
488-9888  Piston Ring - Top  229-1632 
492-5077  Piston  339-3027 
514-0433  Piston  376-8090 
516-1856  Sleeve  N/A 
165-6668  Piston Ring - Oil Control(2)  N/A 
253-1238  Pin Retainer(2)  N/A 
204-5447  Tube As - Oil Jet(2)  N/A 
198-9926  Tube As - Oil Jet(2)  N/A 
193-3282  Retainer As(2)  N/A 
(1) The former part number listed is for reference only and may differ.
(2) This part is applicable for old and new piston groups.
Use 471-6593 Tool As (Installation Tool) to install the standard ring compressor, when installing the cuff liner components.

The new 485-8003 Tool As (Ring Compressor) is available, which is compatible to work with cuffed and non-cuffed liners. The new 485-8003 Tool As (Ring Compressor) is designed to seat inside the cuff counter bore, eliminating the need for 471-6593 Tool As (Installation Tool).

Note: The connecting rods are reusable.

Note: Do not mix the single piece forged steel piston designed for the single piece cylinder system with the single piece forged steel piston designed for the cuff cylinder system. The rotating masses and system dynamics are different between the designs and are not compatible within the same engine.

Note: Make sure that 516-1856 Sleeve (Cuff Sleeve) is in each cylinder prior to installing the cylinder heads.

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