Installation of the 561-2355 Oil Cooler Lines Gp on Certain Next Generation Hydraulic Excavators {1378} Caterpillar


Installation of the 561-2355 Oil Cooler Lines Gp on Certain Next Generation Hydraulic Excavators {1378}

Usage:

320 GC BR4
Excavator
320 (S/N: BR61-UP; ZBN1-UP; HEX1-UP)
320 GC (S/N: BR41-UP; DKJ1-UP; KTN1-UP)
323 (S/N: BR91-UP; DWE1-UP; DWF1-UP; YBL1-UP; RAZ1-UP)

Introduction

Do not perform any procedure in this Special Instruction until you have read the information and you understand the information.

Safety Section


NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, PERJ1017, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products.

Dispose of all fluids according to local regulations and mandates.


------ WARNING! ------

Personal injury can result from hydraulic oil pressure and hot oil.

Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system.

Make sure all of the work tools have been lowered to the ground, and the oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.


------ WARNING! ------

Personal injury or death can result from improperly checking for a leak.

Always use a board or cardboard when checking for a leak. Escaping air or fluid under pressure, even a pin-hole size leak, can penetrate body tissue causing serious injury, and possible death.

If fluid is injected into your skin, it must be treated immediately by a doctor familiar with this type of injury.




Illustration 1g00104545

Prevent the machine from movement. Park the machine on a level surface.

Attach a "Do Not Operate" warning tag or a similar warning tag to the start switch or to the controls before you service the equipment. These warning tags (Special Instruction, SEHS7332) are available from your Caterpillar dealer.

Required Parts

Table 1
561-2355 Oil Cooler Lines Gp (- 00) 
Item  Qty  Part No.  Part Name 
(1)  4J-0528  O-Ring Seal 
(2)  227-0265  Hose 
(3)  113-2004  Bolt 
(4)  164-4180  Plug As 
(5)  491-6082  Pipe As 
(6)  8T-4223  Hard Washer 
(7)  8T-6703  Hose Clamp 


Illustration 2g06354139
Overview of the 561-2355 Oil Cooler Lines Gp.

Installation Procedure



    Illustration 3g06354376
    (1) 4J-0528 O-Ring Seal
    (2) 227-0265 Hose
    (3) 113-2004 Bolt
    (4) 164-4180 Plug As
    (5) 491-6082 Pipe As
    (6) 8T-4223 Hard Washer
    (7) 8T-6703 Hose Clamp

  1. Install pipe as shown.

  2. Unless specified, tighten all fittings and hardware to standard torque.


    Illustration 4g00687600

  3. Check for leaks.

Caterpillar Information System:

301.5,301.6,301.7,301.8,302 Mini Hydraulic Excavator Machine Systems Front Idler and Track Adjuster - Remove
797F Tier 4 Off-Highway Truck Engine Supplement Engine and Torque Converter - Remove and Install
320 D3 Hydraulic Excavators Engine Disassembly and Assembly Engine Oil Filter Base - Remove and Install
797F Tier 4 Off-Highway Truck Field Assembly Engine Aftertreatment System - Install
794 AC Off-Highway Truck Field Assembly Films - Install
New Cylinder Pack Components are Now Used On Certain 3512 and 3516 Engines {1214, 1215} New Cylinder Pack Components are Now Used On Certain 3512 and 3516 Engines {1214, 1215}
Fuel Filter May Leak on Certain 3406, 3412, C9, C9.3, C13, C15, and C18Engines {1260, 1261, 1262} Fuel Filter May Leak on Certain 3406, 3412, C9, C9.3, C13, C15, and C18Engines {1260, 1261, 1262}
308 Mini Hydraulic Excavators Maintenance Interval Schedule
New Software Is Now Used for Certain C175-16 Engines {7620} New Software Is Now Used for Certain C175-16 Engines {7620}
An Improved Engine Oil Lines on Certain G3500H HD Engines {1307, 1469} An Improved Engine Oil Lines on Certain G3500H HD Engines {1307, 1469}
G3500H 60Hz Generator Sets Flexible Coupling (Silicone Compression) - Inspect
G3500H 60Hz Generator Sets Flexible Coupling (Rubber) - Inspect
Installation of the 558-1387 Front Lines Gp on Certain Next Generation Hydraulic Excavators {5057} Installation of the 558-1387 Front Lines Gp on Certain Next Generation Hydraulic Excavators {5057}
AC Compressor May Not Function Properly on Certain 320, 320 GC, and 323 Excavators {1802} AC Compressor May Not Function Properly on Certain 320, 320 GC, and 323 Excavators {1802}
320 D3 Hydraulic Excavators Engine Disassembly and Assembly Engine Oil Cooler - Remove and Install
A New Wastegate Shaft Part Number Released for G3600 Engines {1057} A New Wastegate Shaft Part Number Released for G3600 Engines {1057}
Certain G3500H Engines with CCV have Oil Carryover {1074} Certain G3500H Engines with CCV have Oil Carryover {1074}
320 D3 Hydraulic Excavators Engine Disassembly and Assembly Water Pump - Remove
New Cylinder Liner is Now Used on Certain C32 Marine Engines {1216} New Cylinder Liner is Now Used on Certain C32 Marine Engines {1216}
Incorrect Panel Harness Assembly is Installed on Certain XQ125 Generator Set Engines {1408, 4490, 7490} Incorrect Panel Harness Assembly is Installed on Certain XQ125 Generator Set Engines {1408, 4490, 7490}
Electrical Connection Group Installed Incorrectly on Certain XQ125 Generator Set Engines {1408, 445B} Electrical Connection Group Installed Incorrectly on Certain XQ125 Generator Set Engines {1408, 445B}
Discard 30 Amp Fuse From Wiring Group Board Assemblies on Certain XQ125 Generator Set Engines {1408, 1408} Discard 30 Amp Fuse From Wiring Group Board Assemblies on Certain XQ125 Generator Set Engines {1408, 1408}
320 D3 Hydraulic Excavators Engine Disassembly and Assembly Water Pump - Install
797F Tier 4 Off-Highway Truck Field Assembly Fuel Tank - Install
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.