1996/10/01 Caterpillar


Improved Water Pump Groups Available{1361}

Usage:


3406 (8SB),
3406B (7XC) Remanufactured;
3406 (92U),
3406E (5EK),
3406B (7FB, 8TC, 4MG, 5YG, 2EK),
3406C (3ZJ, 5KJ, 4CK, 8PN) Truck Engines

SUPPLEMENT: 11/01/96

Truck Engine News, October 1996, Page 4, "Improved Water Pump Groups Available"

In this article, the subtitle is incorrect. The second paragraph of the Adaptable To: is incorrect. The correct subtitle and effectivity follows:

3406 (8SB),
3406B (7XC) Remanufactured;
3406 (92U),
3406E (5EK),
3406B (7FB, 8TC, 4MG, 5YG, 2EK),
3406C (3ZJ, 5KJ, 4CK, 8PN) Truck Engines

Current production effectivity is 3ZJ61787-Up, 5KJ8227-Up, 5EK85240-Up, and 8PN10279-Up.

--------------- END SUPPLEMENT ---------------

Description of Change: Improved water pump groups are available for the above truck engines.

Improvements to the key components of the water pump groups are:

* A unitized seal assembly (the 139-0088 Installation Tool is required).
* A dust lip has been added to the oil seal to keep debris away from the primary seal (the 138-9299 Installation Tool is required).
* A stronger, corrosion resistant, stainless steel shaft has been added.
* The cast iron impeller has been changed to improve coolant flow around the unitized seal.
* The improved housing has a cast flush channel to improve coolant flow around the seal. The weep hole is repositioned to face the block.
* The improved bearing retainer has increased hardness and improved flatness for improved bearing retention.

Adaptable To: The improved 135-4925 Water Pump Group is effective with the above 3406E Truck Engines. The improved 135-4926 Water Pump Group is effective with the above 3406/3406B/3406C Truck Engines. The improved, Remanufactured 0R-8218 Water Pump Group is effective with the above 3406E Truck Engines.The improved, remanufactured 0R-8217 Water Pump Group is effective with the above 3406/3406B/3406C Truck Engines.

Current production effectivity is 3ZJ61787-Up, 5KJ8227-Up, 5EK85240-Up and 8PN1027-Up.

The improved water pump groups are direct replacements for the former water pump groups.

Caterpillar Information System:

1996/10/01 New O-Ring Seals Used On "Through-Head-Adapter" And "Internal Fuel Lines" In Fuel Injection Lines Groups{1252}
1996/10/01 Procedure For Installing Steel Core Gasket At The Front Housing And The Flywheel Housing{1151,1157,1162}
1996/10/01 New Torque Specification For Injector Rocker Arm Adjustment Lock Nut{1123}
1996/10/01 An Improved O-Ring Seal And Proper Use Of Adapter Locks Reduces Oil Leaks{1252}
1996/09/01 New Control Group Does Not Have An Oil Pressure Sensor And Requires Installation Of A Sensor Kit {1904,1924}
1996/09/01 New Governor Weight And Race Increase Durability {1264}
1996/09/01 Use Two Piece Ferrous Articulated Pistons Instead Of Aluminum Pistons {1214,1331}
1996/09/01 New Parts Available To Eliminate Wear Between The Oil Cooler Bonnet And The Elbow {1378,1380}
1996/09/01 New Plastic Outlet Sleeve Used On 3208 Engines {1380}
1996/09/01 Water Temperature Regulators (Low Leak) Adaptable To 3208 Truck Engines {1355}
1996/09/01 New Hold-Down Bolts For The Sleeve Metering Fuel System (SMFS) Governor Housing {1251}
1996/09/01 New Improved Camshaft Assemblies Are Used In 3208 Truck Engines {1210}
1996/11/01 Improved Fuel Pump Plunger Helps Prevent Plunger And Sleeve Scuffing In Service 8.5 mm Fuel Injection Pump Assembly For Sleeve Metering Fuel System (SMFS) Governor And Fuel Injection Pump Groups{1251,1286}
1996/11/01 Fuel Injection Pump Bushings Have New Groove Adjacent To Load Ring {1251}
1996/12/23 Check Turbocharger Seals If There Is A Sudden Increase In Crankcase Blowby{1052,1317}
1996/12/23 July 1996 Software Release{1902}
1996/12/23 New Thinner Exhaust Manifold Gasket Used{1059}
1996/12/23 New Oil Supply And Drain Lines In Turbocharger Oil Lines Groups Used With "Mid-Mount", "New Mid-Mount", And "Low Mount" Arrangements{1307}
1997/01/27 New Remanufactured Water Pump Groups Include Cast Iron Impellers{1361}
1997/01/27 Description Of August 1996 (AUG96) Software Modifications{1902}
1997/01/27 Points To Remember When Replacing A Viscous Crankshaft Damper Assembly With A Rubber Crankshaft Damper Assembly{1205}
1997/01/27 Timing Procedure Aid -Alignment Of Timing Gear Marks On 3406 Engines{1206}
1997/01/27 New Gasket Used Between Air Compressor And Front Housing{1803}
1997/02/24 New O-Ring Seal Used In Hydraulically Actuated Electronic Unit Injector (HEUI) Pump Group{1714}
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