2014/03/10 Caterpillar


Improved Torque Converter Housings Are Now Used on Certain On-Highway Transmissions, Petroleum Transmissions, and Petroleum Power Train Packages {3105}

Usage:

CX35-C18I PCF
On-Highway Transmission:
CX35 (S/N: W3X1-UP)
Petroleum Power Train Package:
CX35-P800-C18I (S/N: PCF1-UP; PCZ1-UP)
Petroleum Transmission:
CX35-P800 (S/N: TRJ1-UP)
Service Magazine, SEPD1749, 05 March 2014, "Improved Torque Converter Housings Are Now Used on Certain On-Highway Transmissions, Petroleum Transmissions, and Petroleum Power Train Packages". Disregard this article. See the article that follows for the correct effectivity.

Description of Change: New torque converter housings are now used that improve the sealing properties of the o-ring seal between the torque converter housing and relief valve separator plate.

Adaptable To:

Table 1
Parts List    
Model     Qty     New Part Number     Description     Former Part Number    
TRJ     1     399-5867     Torque Converter Housing     304-9044    
W3X     1     399-5875     Torque Converter Housing     292-4351    
The new torque converter housings are effective in production with the following Transmissions and Petroleum Power Train Packages:

  • CX35-P800-C18I Petroleum Power Train Package (S/N: PCF115-UP; PCZ153-UP)

  • CX35-P800 Petroleum Transmission TRJ597-UP

  • CX35 On-Highway Transmission W3X380-UP

The new torque converter housings are adaptable with the following Transmissions and Petroleum Power Train Packages:

  • CX35-P800-C18I Petroleum Power Train Package (S/N: PCF1-114; PCZ1-152)

  • CX35-P800 Petroleum Transmission TRJ1-596

  • CX35 On-Highway Transmission W3X1-379

Rework Instructions for the Current Housings

Note: If a leak occurs during lockup clutch engagement when using the 292-4351 Torque Converter Housing or the 304-9044 Torque Converter Housing, complete the following procedure.

Table 2
Sealant    
Item     Qty     Part Number     Description    
1      (1)     169-5464(Loctite® Item Number 21348)     Quick Cure Primer    
2      (2)     4C-5300(Loctite® Item Number 17430)     Gasket Sealant    
( 1 ) Loctite® 7649 Primer N
( 2 ) Loctite® 5127 Flexible Anaerobic Gasket Flange Sealant



    Illustration 1g03640156

    Typical Example

  1. Thoroughly clean the surfaces at location (A) and location (B).

  1. After the parts are clean and dry apply Loctite® Primer (1) to separator plate (3) and location (A) .

    Note: Make sure to get the Loctite® Primer all around the bolt clearance holes as shown at location (C) .

  1. Let the Loctite® Primer dry.

  1. Then apply Loctite® (2) to separator plate (3) and location (A) .

    Note: Specifically apply sealant to the circled landings around the bolt holes as shown in location (C). Sealant applied toward the inside of the o-ring groove on separator plate (3) is acceptable. Do not apply sealant down inside of the o-ring groove.

  1. Install the o-ring seal to separator plate (3),

  1. Immediately assemble separator plate (3) to the torque converter housing.

  1. Tighten the bolts to normal torque.

  1. Allow time for the Loctite® to cure before pressurizing.

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