Alternator - Remove and Install
Start By:
- Remove the fan guard.
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Personal injury can result from failure to disconnect the battery. First, disconnect the negative battery cable. Then, disconnect the positive battery cable. A positive power lead can cause sparks if the battery is not disconnected. Sparks can possibly result in battery explosion or fire. |
- Disconnect the negative battery terminal. Refer to Operation and Maintenance Manual, "Battery or Battery Cable - Disconnect".
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Illustration 1 g03413619 - Put an identification mark on the harness assemblies that are connected to alternator (2) for installation purposes. Disconnect harness assembly (1) from alternator (2).
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Illustration 2 g03413620 - Loosen bolt (6) and loosen bolt (5).
- Remove bolt (3) and the spacer from alternator (2). Position bracket (4) out of the way.
- Remove belt (7) from alternator (2).
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Illustration 3 g03413699 - Remove bolt (6), the spacer, and alternator (2).
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Illustration 4 g03413639 - Remove nut (9) and the alternator pulley (8) from alternator (2).
- Install alternator (2) in the reverse order of removal.
- Tighten nut (9) to a torque of
102 ± 7 N·m (75 ± 5 lb ft) . - Tighten the V-belt. Refer to Testing and Adjusting, "Belt Tension Chart".
- Tighten nut (9) to a torque of
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