1989/05/15 Caterpillar


Front Idler And Accessory Drive Gears Improved {1206,1361}

Usage:


3508, 3512, 3516 High Speed Industrial, Generator Set, Marine Engines;
D11N, 776B Tractors;
777B, 785, 789 Trucks

Description of Change: A new front idler gear and a new accessory drive gear are used in the 3500 Family of High Speed Engines, including D11N and 776B Tractors, and 777B, 785, and 789 Trucks. Both new gears have a different heat treat process, which gives more resistance to pitting and a deeper heat treated case.

Adaptable To: Both new gears are effective with the following models.

3508 Generator Set: 23Z2394, 1ZF475
3508 Industrial: 95Y752
3508 Marine: 96Y960
3508 Vehicular: 97Y670
3512 Generator Set: 24Z2601, 3YF360
3512 Industrial: 49Y528
3512 Marine: 50Y813
3512 Vehicular: 51Y579
3516 Generator Set: 25Z1555, 4XF261
3516 Industrial: 27Z671
3516 Marine: 29Z902
3516 Vehicular: 28Z622
3516 Locomotive: 9KF48
D11N, 776B Tractor (engine): 99W1694
785 Truck (engine): 96Z482
789 Truck (engine): 54Z322

The new 7E0275 Gear (accessory drive) can be used directly in place of the former 7N5250 Gear. This former gear is identified by the number "7N5250" on the gear.

The new 7E0274 Idler Gear Assembly can replace the former 7N5241 Gear Assembly. This former gear assembly is identified by the number "7N5249" on the gear.

A new 7E0338 Front Gear Group has replaced the former 8N7174 Front Gear Group.

Caterpillar Information System:

1989/05/15 New Head Gasket Used {1124}
1989/05/15 New Valve Stem Seal Used On Inlet Valves And Added To Exhaust Valves {1105,1108}
1989/05/15 Automatic Shut-Off Systems Not Recommended On Mobile Earthmoving Equipment {7418,7403}
1989/05/15 Recommended Oils For Filling Bearings During Reconditioning of Track Rollers {4154,4180,0645}
1989/05/08 List Of Seal Installation Tools For Duo-Cone Seals {0700,7561}
1989/05/08 Longer Bolts Give More Life To Gaskets Between Water Cooled Aftercooler Housings {1063,1069}
1989/05/08 New Crankshaft Thrust Plate Made Of Brass {1232}
1989/05/08 New Heavy-Duty Air Cleaner Groups Available {1051}
1989/05/01 Use Care When Positioning Turbocharger Compressor Housing {1052,1060}
1989/05/01 Fuel Manifolds Changed To Steel {1252,1702}
1989/05/01 Keys For Power Modules Shipped Inside Air Louver {1021,7263,7315}
1989/05/01 Two Retainers Used To Better Fasten Air Inlet Pipes In Turbocharger Compressors {1058}
1989/05/15 New Installation Procedure For Unit Injectors {1290}
1989/05/22 Vibration Measurement System For Caterpillar Products {0781,0783,0784}
1989/05/22 Do Not Prefill Secondary Fuel Filter {1261,1290}
1989/05/22 New Front Crankshaft Seal Requires New Installer Tool {1160,1202,0704}
1989/05/22 Check Valve Added To Fuel Injection Lines {1274}
1989/05/22 New Clamps With Grommets Used In Fuel Lines, Turbocharger Oil Supply Lines, And Turbocharger Water Supply Lines {1274,1307,1380}
1989/05/29 New Upper and Lower Seals For Folded Core Radiators In Cold Temperature Applications {1353}
1989/05/29 New Extension Assembly Used In Gas Engine Ignition Groups {1558}
1989/05/29 Maintenance Inspection Of Emergency Shutdown Systems Required Every 1000 Hours {7400}
1989/05/29 "CXP Fluids" Are Now "Cat Fluids" {0645}
1989/06/19 Identification Of Asbestos-Free Material{0353,0112,0648}
1989/06/19 Special Instruction, "Battery Charging Rate And Time Tables," Available On Oil Resistant Paper{0374,1401}
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