1978/10/16 Caterpillar


New Transmission Mounting Group Has Improved Design For Longer Service Life{1150,3000}

Usage:


3208 and 1160 Truck Engines Equipped With Allison AT540 Transmissions

SUPPLEMENT: 10/15/79

SERVICE MAGAZINE, OCTOBER 16, 1978, PAGE 3. In the article "New Transmission Mounting Group Has Improved Design For Longer Service Life", there has been some changes to the 9N5331 Transmission Mounting Group for the Allison AT540 Transmissions used in 3208 and 1160 Truck Engines. The 9N5330 Adapter shown in the parts chart has been canceled and a new 9N5788 Adapter that is .106" (2.68 mm) longer is used. Also, the ten 9N2482 Bolts have been changed to 9N5794 Bolts which are longer. Change the last footnote under the chart to read, "* Canceled. For parts replacement, order one 9N5788 Adapter and one 9N5329 Plate".

--------------- END SUPPLEMENT ---------------

Description of Change: The mounting group for Allison AT540 Transmissions used with 3208 and 1160 Truck Engines has been made stronger to give longer service life. The new mounting group has several design improvements:

...The 9L7868 Flexible Plate Retaining Ring is made of harder material. This will keep the bolts tight that hold the flywheel adapter to the flywheel assembly.

...The new input drive plate has a different design to increase the strength of the plate, especially in the area around the outside diameter of the flywheel adapter. Formerly, some conditions caused stress concentrations and possible failure of the drive plate in this area.

...A new 9N5330 Flywheel Adapter is used with the new input drive plate.

NOTE: Make sure the metal around the alignment mark on the input drive plate face of the flywheel adapter is not higher than the surface that makes contact with the input drive plate.

Adaptable To: The new transmission mounting group is adaptable to all earlier 3208 and 1160 Truck Engines equipped with Allison AT540 Transmissions.

Caterpillar Information System:

1978/10/16 Modification To Rack Adjusting Tool Needed For Higher Rack Settings{0654,1257}
1978/10/16 Caterpillar Fuel Injection Test Bench Book{0374}
1978/10/16 New Switch Group Used In Several Applications{1416}
1978/10/09 5P9736 Bracket-Link Now Available For Parts Service{0644}
1978/10/09 A New 5P9698 Frequency Calibrator Is Available For The Calibration Of Caterpillar Diagnostic Tools{0651}
1978/10/09 New Head Assemblies, Head Gaskets, And Spacer Plate Gaskets Prevent Oil Leakage At The Spacer Plate{1101,1113}
1978/10/09 Improvements To The 6N5906 Electric Service Meter{7480}
1978/10/09 4J7533 O-Ring Seals Now Available For Parts Service Of The 5P4150 Nozzle Tester Group{0651}
1978/10/09 Salvage Of Turbocharger Compressor Housing During Reconditioning{1052}
1978/10/09 Never Use Copper Tubing As A Replacement For Steel Brake Lines{4257,7554}
1978/09/25 New 6V1 Seal Kit Available For Service Repair Of High Pressure Tee Test Couplers{0623,7555,5057}
1978/09/25 Adjustment Procedures And Lubrication Recommendations For Drive Pulleys On Caterpillar Fuel Injection Test Bench{0652}
1978/10/16 Tips For Service Information Retrieval System (SIRS) Users{0374}
1978/10/23 Conversion Of Testers In Earlier 1P3550 Wiring Harness Tester Groups To Use Later Test Harness Assemblies With Receptacle Connections{0650,0651,1408}
1978/10/23 5P8690 Fixture Group And 5P8691 Socket Are Available For Easier Reconditioning Of 5M4169 Cam Followers{0622}
1978/10/23 In The Future There Will Be A Common Warning System For All Caterpillar Machines{7450,7301,7400}
1978/10/30 New Fuel Injection Nozzles Are Used In 3208 Truck Engines When Equipped With EGR{1254}
1978/10/30 6V92 Plug Socket Is Available For The Removal And Installation Of Lubricant Plugs{0612}
1978/11/06 Improvement Made To Solenoid In Electric Shut-Off Group{1259}
1978/11/06 New Control Cover Gives Better Control Of Exhaust Gas Recirculation System{1080,1250}
1978/11/13 6V106 Post, 6V107 Stop And 6V108 Cap Now Available For Parts Service Of The 7S1100 Hose Press Arrangement{0660}
1978/11/20 Single Coil Shut-Off Solenoid Used In Place Of Dual (Two) Coil Shut-Off Solenoid{1259}
1978/11/20 Sender Unit For Engine Oil Pressure Gauge Moved To New Location On Truck Cab{7455}
1978/11/20 A Washer With Closer Tolerances Is Now Used In The Governor And Fuel Pump Drive Group{1288,7462}
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