1978/10/09 Caterpillar


Never Use Copper Tubing As A Replacement For Steel Brake Lines{4257,7554}

Usage:


Never use copper tubing in place of any steel lines in brake systems. Always install a steel line in place of a steel line. Servicemen must know this.


If replacements for these steel lines are needed, order new steel lines even if some former Parts Books for motor graders show the part number for bulk copper tubing.

All the steel lines are available for parts service, and they are performed (come already bent). Always make a replacement of the lines or hoses with the parts shown in the latest Parts Books or NPR (Numerical Parts Record).

The Parts Books for most 14E and 12F Motor Graders show bulk copper tubing as replacements for steel brake lines. This is not correct and these Parts Books have been or will be changed to show that steel brake lines are available for parts service. These motor graders and Parts Books are:

New information is to be added to the microfiche as soon as possible and to the new (revised) books.

Our recommendation is that you take extra cautions to be sure that copper tubing will not be used as replacements for steel tubes in brake systems:

... See that a red warning tag is put on all rolls of bulk copper tubing in your parts departments and service departments that says: "Do not use in place of steel brake lines. Order new steel line from Caterpillar".
... Put the same warning on a sign at the storage area or bin for tubing.
... Put the same warning immediately next to these bulk (rolls of tubing) part numbers in your locator files (the first numbers are not available):

There are copper tubes in the brake systems on some machines in the field, especially those using air activated brakes. When you do work on machines with copper brake lines, be careful not to tighten the fittings too much. Inspect all flares and bends for good sealing surfaces and for cracks or damage before they are used again. This is a good recommendation for all applications of copper tubing.

Caterpillar Information System:

1978/09/25 New 6V1 Seal Kit Available For Service Repair Of High Pressure Tee Test Couplers{0623,7555,5057}
1978/09/25 Adjustment Procedures And Lubrication Recommendations For Drive Pulleys On Caterpillar Fuel Injection Test Bench{0652}
1978/09/25 Tips For Service Information Retrieval System (SIRS) Users{0374}
1978/09/25 Use New 6V22 Tool Group To Make Replacement Of Worn Governor Spring Guides{0620}
1978/09/25 New Springs Available For Forward And Reverse Clutches, And New Tool To Correctly Position The Clutches Of Twin Disc MG514 Marine Transmission{3302,0626}
1978/09/18 Permanent Installation Quick Disconnects For Pressure Testing Now Available{0651}
1978/09/18 Tips For Service Information Retrieval System (SIRS) Users{0374}
1978/09/11 Correct Installation Of Crankshaft Thrust Plates Is Very Important To Prevent Engine Damage{1203}
1978/09/11 New Diaphragm Used In Mechanical Shut-Off Groups Has Identification For Correct Installation{7418}
1978/09/11 New Drive Adapters For Fuel Injection Test Bench{0650}
1978/09/04 New Water Pump Gives More Pressure{1361}
1978/09/04 New Nozzle Assembly Used In Fuel Injection Valves{1254}
1978/10/09 Salvage Of Turbocharger Compressor Housing During Reconditioning{1052}
1978/10/09 4J7533 O-Ring Seals Now Available For Parts Service Of The 5P4150 Nozzle Tester Group{0651}
1978/10/09 Improvements To The 6N5906 Electric Service Meter{7480}
1978/10/09 New Head Assemblies, Head Gaskets, And Spacer Plate Gaskets Prevent Oil Leakage At The Spacer Plate{1101,1113}
1978/10/09 A New 5P9698 Frequency Calibrator Is Available For The Calibration Of Caterpillar Diagnostic Tools{0651}
1978/10/09 5P9736 Bracket-Link Now Available For Parts Service{0644}
1978/10/16 New Switch Group Used In Several Applications{1416}
1978/10/16 Caterpillar Fuel Injection Test Bench Book{0374}
1978/10/16 Modification To Rack Adjusting Tool Needed For Higher Rack Settings{0654,1257}
1978/10/16 New Transmission Mounting Group Has Improved Design For Longer Service Life{1150,3000}
1978/10/16 Tips For Service Information Retrieval System (SIRS) Users{0374}
1978/10/23 Conversion Of Testers In Earlier 1P3550 Wiring Harness Tester Groups To Use Later Test Harness Assemblies With Receptacle Connections{0650,0651,1408}
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