3000 Frame SR5 Electric Power Generation Caterpillar

Bus Bar Removal Procedure

1. Remove the access panels (1).
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   Illustration 1	g01651235

   Note: Ensure that all of the wires and all of the cables are labeled before disassembly.

2. Remove the cables (4) from the bus bar assembly (2). Remove the clamp assembly (5). Repeat this step for all of the cables that are connected to each bus bar (2).
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   Illustration 2	g01651234
   Bus Bar Assembly and Generator Cables (2) Bus Bars (3) Access Holes (4) Generator Cables (5) Cable Clamp Assembly

3. Feed the cable (4) through the access holes (3).

4. Make an alignment mark (10) from the bus bar assembly plate (7) to the terminal box (8).

5. Remove the mounting bolts (6) that attach the bus bar assembly plate (7) to the bus bar housing (8).

6. Use two people in order to remove the bus bar (7) assembly. The weight of bus bar (7) is approximately 23 kg (50 lb).

Illustration 3	g01651233

Installation Procedure

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Illustration 4	g01651233

1. Use two people in order to install bus bar (4). The weight of bus bar (4) is approximately 23 kg (50 lb).
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   Illustration 5	g01651234

2. Feed the cable assemblies (2) through the access holes.

3. Install cable assemblies (2) onto the terminal and install clamp assembly (3). Repeat this step for all other cable assemblies.
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   Illustration 6	g01651235

4. Install panels (1).